Fonteck SHRC Semi-hermetic Refrigeration Compressor
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TYPE SHRC SEMIHERMETIC REFRIGERATION COMPRESSOR (FLAMEPROOF) INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS 1.0 SCOPE This manual details the installation, operation and maintenance instructions for type SHRC semi‐ hermetic refrigeration compressor (flameproof). This product is ATEX and IECEx certified to meet the requirements for hazardous location equipment. Carefully read and follow all instructions in this manual to ensure proper installation and safe operation of the compressor. 2.0 SPECIAL NOTICES Special notices highlight important information in the installation and maintenance instructions. Each serves a special purpose and is displayed in the format as below: This symbol indicates a potentially hazardous situation, which, if not avoided, may be a shock hazard. This symbol indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury. This symbol indicates a potentially hazardous situation, which, if not avoided, can result in personal injury or damage to the equipment. This symbol indicates a normal notice from the manufacturer. 3.1 INTRODUCTION Type SHRC semi‐hermetic refrigeration compressor is designed according to IEC/EN 60079‐0, IEC/EN 60079‐1 and IEC/EN 60079‐31 standards. The product is certified for installation in Zone 1 and Zone 2 for gas environment, Zone 21 and Zone 22 for dust environment. FONTECK INDUSTRIES BV Glasblazerstraat 12E, 2984 BL Ridderkerk, The Netherlands Tel: +31 180 396 550 SHRC‐IM2015 Fonteck Industries BV, All rights reserved. Printed in Netherlands

Semi‐hermetic compressor uses a main shaft together with the electric motor, both of the compressor and motor are assembled in a same enclosure, the enclosure is removable type. Semi‐ hermetic compressor is generally used for the equipment with big refrigerating capacity. Due to the structure, maintenance or repair could be achieved if breakdown occurs inside of the enclosure. When comparing with hermetic compressor, semi‐hermetic compressor has several merits such as low requirement for materials, convenient maintenance and low cost. Fonteck SHRC semi‐hermetic ...

Power Consumption Compressor Type Product Type Flameproof Terminal Box Material Voltage Range

Ordering Reference: Product Type Compressor Type Power Consumption (kW) Hundreds Tens Ones 0 Flameproof Terminal Box Material SS‐Stainless Steel Voltage Range (VAC) CS‐Carbon Steel O‐Other Voltage (Specify) E.g.: SHRC‐S298E50CS SHRC Semi‐hermetic Refrigeration Compressor Carbon Steel Flameproof Terminal Box

Maximum Working Voltage: 690VAC ATEX: II 2GD, Ex d px IIB T4 Gb; Extb IIIC T130°C Db Ex Marking: IECEx: Ex d px IIB T4 Gb; Extb IIIC T130°C Db Ingress Protection: CE Mark: Notified Body No.: 0575 DO NOT OPEN WHEN ENERGIZED; DO NOT OPEN WHEN AN EXPLOSIVE GAS ATMOSPHERE MAY BE PRESENT THE COMPRESSOR MAIN BODY ENCLOSURE IS PROTECTED BY STATIC PRESSURIZATION. THE COMPRESSOR MAIN BODY ENCLOSURE SHALL BE FILLED ONLY IN A NON‐HAZARDOUS AREA ...

Type SHRC Semi‐ hermetic Refrigeration Compressor IECEx Certificate ATEX Certificate SHRC‐XXXXXXXXXX SHRC‐XXXXXXXXXX

SHRC Warning Marking: Compressor Main Body Enclosure Warning Marking-1: THE COMPRESSOR MAIN BODY ENCLOSURE THE COMPRESSOR MAIN BODY ENCLOSURE ONLY IN A NON-HAZARDOUS AREA Compressor Main Body Enclosure Warning Marking-2: THE COMPRESSOR MAIN BODY ENCLOSURE THE COMPRESSOR MAIN BODY ENCLOSURE ALSO CONTAINS A FLAMMABLE SUBSTANCE THAT MAY BE WITHIN THE FLAMMABLE LIMITS Glasblazerstraat 12E, 2984 BL Ridderkerk, The Netherlands SHRC-IM © 2015 Fonteck Industries BV, All rights reserved. Printed in Netherlands

3.5 APPROVAL STANDARDS Type SHRC semi‐hermetic compressor is approved and issued IECEx and ATEX certificates complying with the following standards: IEC60079‐0:2011 (EN 60079‐0:2012+All: 2013): General requirements IEC60079‐1:2014: Equipment protection by flameproof enclosures "d" IEC 60079‐2:2007 (EN 60079‐2:2007): Equipment protection by pressurized enclosure “p” IEC60079‐31:2013 (EN 60079‐31:2014): Equipment dust ignition protection by enclosure "t" 3.6 ZONES, GROUP, CATEGORY AND TEMPERATURE CLASSIFICATION ...

Equipment Category (ATEX): II 2GD Temperature Class: T4 (135°C) Application Temperature Class: T4 (130°C) 3.7 PARTS AND ACCESSORIES Semi‐hermetic Refrigeration Compressor: Item Flameproof Terminal Box

Flameproof Terminal Box Main Enclosure Flameproof Terminal Box Cover Adapting Terminal Board Top Insulation Sleeve Set Bottom Insulation Sleeve Connecting bolt is part of flameproof structure. Don’t replace the part. If Set there is loss or damage, please consult the manufacture for replacement. 1 Socket Head Screw Set

4.0 PRE‐INSTALLATION 4.1 Inspect the semi‐hermetic refrigeration compressor for possible damage due to shipping and handling. Claims for shipping damages shall be placed with the carrier. 4.2 Check the semi‐hermetic refrigeration compressor name plate to ensure that the area classification, gas and/or dust grouping and temperature code are suitable for the hazardous area classification. 4.3 Verify that the name plate voltage, frequency, phase and wattage are as ordered and are the same as the electrical power supply available. ...

COMPRESSOR IS UNDER PRESSURE WITH HOLDING CHARGE. INJURY OF SKIN AND EYES POSSIBLE. WEAR SAFETY GOGGLES WHILE WORKING ON COMRPESSOR. DO NOT OPEN CONNECTIONS BEFORE PRESSURE HAS BEEN RELEASED. ABSOLUTELY AVOID PENETRATION OF AIR. THE SHUT‐OFF VALVES SHOULD REMAIN CLOSED UNTIL EVACUATING. 5.2.1 Transport the compressor either screwed on a pallet or lifts it using the eyebolts. 5.2.2 PLACE OF INSTALLATION: For stationary system, the compressor has to be installed horizontally. ...