STATOGRAPH Probes 6.421 Figure 1: STATOGRAPH® Standard Probes. .. Test probes for non-destructive crack detection using eddy-current method .. Individual probes for permanent installation into a test station .. Scanning a track which is produced either by movement of the test part or by moving the probe .. Various types of construction, e.g. round, pointed, flat, angled STATOGRAPH Probes 6.421 1 Edition 03/2005

Characteristics • Probes with differential connection • normally with clearance compensation • Track widths from 1.2 mm to 5 mm • Test frequencies up to 1 MHz or 10 MHz • High sensitivity • High electrical and mechanical strength Application • Non-destructive testing for surface flaws using the eddy-current method according to EN 12084 • Testing of ferrous, austenitic, and non-ferrous Material • Testing mass-produced parts, compo-nents, and structures • Testing in automatic production ma-chines or automatic testing machines • Testing by robot-guided probes • Testing the entire parts surface or...

Construction A mechanically extremely rugged, abra-sion-resistant retainer accommodates the probe element at its tip. The tip of the re-tainer has various shapes, e.g. round, flat, pointed. Additionally it may be angled. This permits the most suitable shape of probe to be selected for the relevant appli-cation. The connection cable is permanently con-nected to the other end of the probe. For cable lengths please refer to the table be-low. A 15-pin cable connector is used for con-nection. An anti-kink sleeve protects a-gainst cable breakage at the transition points. Depending on the application...

4 STATOGRAPH Probes 6.421 Edition 03/2005 Probe D, AK 6.421.01-7787 Standard probe for most of the applica-tions. The track width of 2.5 mm enables for high test speed and high test sensitivity at the same time. Probe D, AK 6.421.01-7151 Standard probe with increased test sensi-tivity at reduced track width (1.5 mm). Probe D 6.421.01-7716 Standard probe for those applications where highest test sensitivity to detect even the smallest surface flaws is re-quired. Track width 1.2 mm. No clearance winding. Probe D, AK 6.421.01-7061 Probe with notably high track width (5.0 mm) for gaining highest...

Figure 6 Probe D, AK 6.421.01-7787. STATOGRAPH Probes 6.421 5 Edition 03/2005

Figure 7 Probe D, AK 6.421.01-7151. 6 STATOGRAPH Probes 6.421 Edition 03/2005

Figure 8 Probe D 6.421.01-7716. Figure 9 Probe D, AK 6.421.01-7061. STATOGRAPH Probes 6.421 7 Edition 03/2005

Figure 10 Probe rectangular D, AK 6.421.01-7401. 8 STATOGRAPH Probes 6.421 Edition 03/2005

Figure 11 Probe angled 90 D, AK 6.421.01-4102. Figure 12 Probe angled 90 D, AK 6.421.01-4103. STATOGRAPH Probes 6.421 9 Edition 03/2005

Figure 13 Probe angled 90 D, AK 6.421.01-4104. Figure 14 Probe angled 90 D, AK 6.421.01-4105. 10 STATOGRAPH Probes 6.421 Edition 03/2005

Connection scheme STATOGRAPH ECM Probes 6.421 with 15-pin connector STATOGRAPH ECM 6.421Tastsonde 6.421.xx-xxxxprobe 6.421.xx-xxxx Figure 15 Connection directly to STATOGRAPH ECM for short distance. STATOGRAPH ECM 6.421Tastsonde 6.421.xx-xxxxprobe 6.421.xx-xxxxKabelanpassung 6.421.01-9703cable adaptation 6.421.01-9703Spulenkabel 2.899.51-1110coil cable 2.899.51-1110 Figure 16 Connection with Cable Adaptation for large distance. Probes 6.223 with 8-pin connector STATOGRAPH ECM 6.421Tastsonde 6.223.xx-xxxxprobe 6.223.xx-xxxxAdapter 6.421.01-9701adapter 6.421.01-9701 Figure 17 Connection with Cable...

12 STATOGRAPH Probes 6.421 Edition 03/2005 Connection scheme STATOGRAPH DS STATOGRAPH DS 6.440Tastsonde 6.421.xx-xxxxprobe 6.421.xx-xxxxTastsonde 6.421.xx-xxxxprobe 6.421.xx-xxxxTastsonde 6.421.xx-xxxxprobe 6.421.xx-xxxxTastsonde 6.421.xx-xxxxprobe 6.421.xx-xxxxKabellänge max. 1..3 mcable length max. 1..3 mGemeinsame Abstands-kompensationoder separate commonor separateclearancecompensation Figure 19 Connection directly to STATOGRAPH DS for short distance. Tastsonde 6.421.xx-xxxxprobe 6.421.xx-xxxxTastsonde 6.421.xx-xxxxprobe 6.421.xx-xxxxTastsonde 6.421.xx-xxxxprobe 6.421.xx-xxxxTastsonde 6.421.xx-xxxxprobe...

STATOGRAPH DS 6.440Tastsonde 6.421.xx-xxxxprobe 6.421.xx-xxxxTastsonde 6.421.xx-xxxxprobe 6.421.xx-xxxxTastsonde 6.421.xx-xxxxprobe 6.421.xx-xxxxTastsonde 6.421.xx-xxxxprobe 6.421.xx-xxxxKabellänge max. 1..3 mcable length max. 1..3 mGemeinsame Abstands-kompensationoder separate commonor separateclearancecompensation4 xKabelanpassung 6.421.01-9703cable adaptation 6.421.01-9703Spulenkabel 2.899.51-1110coil cable 2.899.51-1110Spulenkabel 2.899.51-1110coil cable 2.899.51-1110Spulenkabel 2.899.51-1110coil cable 2.899.51-1110Spulenkabel 2.899.51-1110coil cable 2.899.51-1110Kabellänge bis 30 mcable...

Should you have any special problems please contact: INSTITUT DR. FOERSTER GmbH & Co. KG Joseph-von-Fraunhofer-Straße 15 D-44227 Dortmund Telefon +49 (231) 975049-0 Telefax +49 (231) 975049-8 [email protected] http://www.foerstergroup.de or one of our agencies abroad. Information and illustration may be subject to change. Order No. 144 728 9 Edition 03/2005 b Author SIE/CT Ordering information Designation Drawing No. Order No. TEST CABLE DS 1.5M 6.460.01-9921 M1.5 166 595 2 TEST CABLE DS 3M 6.460.01-9921 M3 181 233 5 TEST CABLE DS 5M 6.460.01-9921 M5 166 481 6 TEST CABLE DS 10M 6.460.01-9921...