ROTOMAT + TRANSOMAT brochures
8Pages

MAGN E T IC F L U X L E A K AGE T E S T I N G W I T H ROTOMAT + T R A N SOMAT

2 F LUX L E AK AGE M E THOD APPL I CAT I O N A N D BAS I C M O D E O F O PER ATI O N DC field magnetisation over the entire cross-section, transversely on the ROTOMAT and longitudinally on the TRANSOMAT, allows simultaneous testing for external and internal flaws and, thanks to state-of-the-art filter technology and signal gating, permits separate detection of internal and external flaws. Internationally standardized test methods The EN Standards 10 246-4 and -5 and ISO 9402 and 9598 describe the process of magnetic flux leakage testing. It is the most efficient method for integra- Fig....

3 E F F I C I E N T S O L U T I O N S F O R Y O U R P R O D U C T I O N Production Shipment Statistics Remote Service FOERSTERnet ROTOMAT®/ TRANSOMAT® in-process flux leakage method Network integration Even existing production and quality assurance systems can be expanded conveniently with the ROTOMAT/ TRANSOMAT testers. The platform for this integration is formed by the DEFECTOTEST® DS 2000, the new instrument concept for electromagnetic testing using digital systems engineering. It allows multichannel applications and adaptations to individual requirements. Remote service Direct...

4 I N S T R U M E N T S T R U C T U R E Layout Power cabinet and test electronics ROTOMAT DS /TRANSOMAT DS FOERSTERnet TRANSOMAT sensor system ROTOMAT sensor system Control signals Test signals Magnetisation Control signals and rotating head drive Monitoring Test signals Magnetisation Monitoring Repair station The instrument concept provides one common cabinet for the test electronics of ROTOMAT DS and TRANSOMAT DS. Functions serving the purpose of control and monitoring of the sensor systems resp. relating to the testing section are accommodated in a separate power cabinet which...

5 FOERSTERnet MAGNATEST DH MAGNATEST coil Adding other FOERSTER testers Grade verification with MAGNATEST® DH based on simultaneous multi-frequency technique and special- purpose HZP evaluation software eliminates the possibility of material mix. Adding other testers Wall thickness measurement in particular represents a practical complement for assessing process reliability. Ultrasonic testers are used for such applications. The answer of FOERSTER is CIRCOSON® WT based on EMAT technology. Integration of laser measuring instruments for determining the tube diameter or integration of length...

6 MAGNATEST Diameter measurement TRANSOMAT/DEFECTOMAT ROTOMAT Wall thickness measurement Colour marking A L L - I N S O L U T I O N S F R O M O N E S I N G L E S O U R C E Control room providing a direct view of the multi-test block Guide elements For the use of centric arrays, it is advisable to set the arrays up on a joint lifting table, which minimises the conversion times. The sensor systems are located on individual shifting tables, so that they can be withdrawn individually from the line. When using V-roller arrays, the sensor systems are positioned on the lifting/ shifting tables....

7 S E N S O R S Y S T E M S TOMAT 310/440/520 ROTOMAT Ro 180 with test insert TRANSOMAT TR 310/440 TRANSOMAT TR 180 TRANSOMAT sensor systems Three sensors systems cover the diameter range of the tubes up to max. 440 mm. TR 180 from 26 to 180 mm TR 310 from 40 to 310 mm TR 440 from 50 to 440 mm Interchangeable inserts and various sensors allow flexible testing, matched to throughput and material The Ro 180 and TR 180 sensor systems feature an extremely narrow design and are provided with interchangeable test inserts in order to minimise conversion times which play an important role in the...

Institut Dr. Foerster GmbH & Co. KG Division TS Semi-finished Product Testing In Laisen 70 72766 Reutlingen GERMANY Phone +49 7121 140-270 Fax +49 7121 140-459 ts@foerstergroup.de www.foerstergroup.de Printed in Germany • Order No. 1808460 • Edition 01/2008 ® Registered Trademark • © Copyright Institut Dr. Foerster GmbH & Co. KG • Subject to modification