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CIRCOGRAPH sensor system leaflet

CIRCOGRAPH sensor system leaflet

CIRCOGRAPH sensor system leaflet

Product catalog summary
Overview: The CIRCOSCAN H 6.482.01-16xx is a robust, compact sensor system designed for continuous duty in non-destructive flaw testing of flat semi-finished products and parts. It features a maintenance-free drive with a high-power three-phase motor and contactless signal transmission.
Specifications: The system supports a frequency range from 1 kHz to 10 MHz and can operate at a maximum rotational speed of 6000 rpm. It is capable of multi-channel testing with up to 4 test channels and 12 transmitters. The system is designed for use with eddy-current rotating probes and operates with CIRCOGRAPH DS test and evaluation electronics.
Applications: The CIRCOSCAN H 6.482 is used in facilities for testing surface cracks in materials such as sheet metal, rails, and leaf springs. It can be integrated into separate testing lines or directly into manufacturing processes.
Mode of Operation: The rotating disc is positioned close to the test surface and rotates at high speeds. Testing can be conducted by moving the test piece past the stationary sensor or by moving the sensor past a fixed test piece.
Construction: The system includes a drive motor and housing with a mounting flange. The housing contains a bearing bush with stator transformers for signal transfer and a rotor with a special bearing for precise disc concentricity.
Technical Data: The system operates on a 230/400 V 3~ power supply, with a nominal power of 90 W and a torque of 30 Ncm. It supports various transmission and measuring channels and is enclosed in an IP 44 rated housing. The system can operate in ambient temperatures up to 45°C and material temperatures up to 80°C.
Ordering Information: Standard components include various models of the CIRCOSCAN H, rotating discs, adapters, cables, and motor control units. Contact information for the manufacturer and international offices is provided for further inquiries.
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Catalog excerpts

CIRCOGRAPH sensor system leaflet-1

Sensor system CIRCOSCAN H 6.482.01-16xx * Sturdy compact designed for continuous duty * Maintenance-free drive through high-power three-phase motor * Absolute concentricity of the rotating probe discs, thanks to double bearing * Contactless signal transmission * Transmittable frequency range 1 kHz to 10 MHz * Rotating probes/discs with and without clearance compensation * Modular construction for multi-channel-testing; up to 4 test channels (max. 12 Transmitter) * High test speed by rotational speed with max. 6000 rpm

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CIRCOGRAPH sensor system leaflet-2

Application The sensor system CIRCOSCAN H 6.482 is a rotating head for stationary use in facilities for non-destructive flaw testing of flat semi-finished products, workpieces or parts such as sheet metal, rails, profiled sections and leaf springs for surface cracks. The sensor system CIRCOSCAN H 6.482 is used either in separate testing lines or directly in the manufacturing process. The sensor system CIRCOSCAN H 6.482 operates with eddy-current rotating probes. The sensor system CIRCOSCAN H 6.482 operates with a CIRCOGRAPH DS test and evaluation electronic, see leaflet CIRCOGRAPH DS 6.430, Order...

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CIRCOGRAPH sensor system leaflet-3

tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:10.00pt "Franklin Gothic Medium", sans-serif; } .font1 { font:15.00pt "Franklin Gothic Medium", sans-serif; } .font2 { font:16.00pt "Franklin Gothic Medium", sans-serif; } Fig. 2 Leaf spring lesting with CIRCOGRAPH DS test and valuation electronics and four CIRCOSCAN H for lesting the plane areas, in addition to yoke 170 with spcial test coil for edge testing 4*2 1IV2驛01 3

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CIRCOGRAPH sensor system leaflet-4

4 6.482 - 10/2001 Fig. 3 CIRCOSCAN H on a leaf spring testing line Fig. 4 Cable overview, max. two test channels in one CIRCOSCAN H, connection of two CIRCOSCAN H sensor systems is possible CIRCOSCAN cable 2.5 m 1558013 (2x) Test cable 10 m OPTION Motor cable 10 m 1586939 (2x) CIRCOGRAPH DS 6.430 OPTION Motor control Adapter 2 x 2 k Fig. 5 Cable overview, max. four test channels in one CIRCOSCAN H CIRCOSCAN cable 2.5 m 1316680 Test cable 10 m OPTION Motor cable 10 m 1586939 CIRCOGRAPH DS 6.430 OPTION Motor control Adapter 1 x 4 k

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CIRCOGRAPH sensor system leaflet-5

Construction Drive The sensor system CIRCOSCAN H 6.482 consists of · drive motor · housing, including mounting flange The maintenance-free three-phase motor has a separate terminal connection for the motor cable. The housing accommodates the following · the bearing bush with stator transformers for signal transfer without physical contact · the rotor whose special bearing ensures precise concentricity of the disc Cables and adapters Various cables are required for operating the sensor system CIRCOSCAN H 6.482 with test and evaluation electronic, see Fig. 4 and 5. Rotating disc Maximum four probe...

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CIRCOGRAPH sensor system leaflet-6

Technical data Power supply 230/400 V 3~ Rotational speed 2700 rpm at 50 Hz Rotational speed with frequency converter (max.) 6000 rpm at 120 Hz ( upto disk-Ø 150 mm) Nominal power 90 W Torque 30 Ncm Transmission channels 3, 6, 9 and 12 Measuring channels 1, 2, 3 and 4 Transmittable frequency range Transmitter module LF SF (Standard) HF 1 kHz to 10 MHz 1 kHz to 30 kHz* 30 kHz to 1 MHz** 1 Mhz to 10 MHz*** Enclosure IP 44 Mass CIRCOSCAN H (without rotating disc) Rotating disc, e.g. Ø 290 mm with protective cover approx. 7.5 kg approx. 4.5 kg Permitted ambient temperature + 45 °C Permitted material...

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CIRCOGRAPH sensor system leaflet-7

Ordering instructions STANDARD COMPONENTS CIRCOSCAN H, 2-channels. STAND.FREQ. 6.482.01-1622 1557823 CIRCOSCAN H, 4-channels STAND.FREQ. 6.482.01-1641 1345389 ROTATING DISC H130/100 6.482.01-4213 1407694 ROTATING DISC H500/470 6.482.01-4221 1586912 CIRCOSCAN ADAPTER, 1 to 4 CHANNELS 6.482.01-9750 1682709 CIRCOSCAN CABLE 2.5M, UPTO 4 CHANNELS 6.482.51-9904 1677594 TEST CABLE DS 15M 6.460.01-9921 1682610 MOTOR CONTROL V 6.430.01-3050 1638297 MOTOR CABLE 10M 6.482.01-9905 1586939 6.482 - 10/2001 7 Designation Part no. Order no.

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CIRCOGRAPH sensor system leaflet-8

Should you have any special problems please contact: INSTITUT DR. FOERSTER GmbH & Co. KG Postfach 15 64 D-72705 Reutlingen In Laisen 70 D-72766 Reutlingen Phone +49 (0) 7121/140-0 Fax +49 (0) 7121/140-488 www.foerstergroup.de or one of our agencies abroad Information and illustration may be subject to change Division TS Test systems for semi finished products Postfach 15 64 D-72705 Reutlingen In Laisen 70 D-72766 Reutlingen Phone +49 (0) 7121/140-270 Fax +49 (0) 7121/140-459 e-mail [email protected] Order No. 157 548 1 Edition 10/2001 Author Häberlein FOERSTER TECOM, s.r.o FOERSTER RUSSLAND...

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