FMS-segFORCE
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DATA SHEET FMS Solutions for Web Tension Measurement FMS-segFORCE®Compact measuring roller with multiple, independent force sensors FMS-segFORCE Analysis Tool Monitoring of smallest tension deviations from segment to segment High sensitivity, wide measuring range Customized configuration Full flexibility in terms of quantity, width and position of the segments, various nominal forces, full range of roll surface options Easy retrofit and installation Flexible installation options, individual overall length, simple exchange of standard idler roll, identical web path Full system integration PROFINET interface for data processing an display via PLC FMS-segFORCE The centerpiece of the FMS-segFORCE system is the compact measuring roll with multiple independent force sensors. In contrast to conventional tension monitoring systems with a force sensor at each end of the roller, this system provides up to 50 measuring values across the entire web. Especially when it comes to processing of elastic or sensitive materials this extended monitoring offers improvements for various machine and production types. Slitter / rewinder • Easy identification of faulty winding shafts or differential shafts • Clear display of the tension values of each individual web section • Highest flexibility in terms of the total number of the segments, segment widths and lateral position Coating lines • Tension profile for better understanding of the process • Fast detection and elimination of process or material related faults and malfunctions • Fast quality assessment of the delivered parent rolls Functional description The force measuring roller of the FMS-segFORCE system consists of a rigid axis that holds the individual segments. The segments are slidable along the axis. The total number of segments, their width and their lateral position can be selected according to the individual requirements of the machine or the process. The secure locking of the segments on the axis is realized by means of pneumatics via a connector on one of either pillow block type brackets. Power supply and sensor signals are routed wirelessly over the axis. Automatic contacts allow for easy and quick re-adjustment of the lateral position of each segment for the required application. Universal installation of the measuring roller is provided by the two pillow block type brackets. The central electronics as well as the connectors for power supply and pressure air is also located in one of these two brackets. A RJ45 socket is available for the data transfer. Measuring signals can be directly transferred to the PLC or display on any computer with a dedicated software.

DATA SHEET FMS Tension Control  | FMS-segFORCE FMS-segFORCE : Slitter / rewinder Tension monitoring of each individual web section Highest flexibility in terms of number of segments, widths, position Schematic of two measuring rollers in the slitter / rewinder. The offset of the individual segments from the lower to the upper measuring roller can be seen clearly. Smallest differences in tension between the individual web sections quickly become visible. The sophisticated design allows all types of wrap angles to be covered. Flexible segment widths and freely adjustable distances between the...

• Quick detection of faulty winding or differential friction shafts • Clear display of different tension values of the individual webs • Tension monitoring of up to 50 individual sections Measuring values of the individual segments. The different color of the bar graphs shows the affiliation to the respective measuring roller. • Tension profile for best understanding of the process • Fast detection and elimination of process or material related faults and malfunctions • Fast quality assessment of the delivered parent rolls Top: Measuring values from each individual segment. Bottom:...

DATA SHEET FMS Tension Control  | FMS-segFORCE FMS-segFORCE : Dimensions slitter / rewinder FMS-segFORCE : Dimensions for tension profile Seitenteile Typ „P Stehlagergehäuse“ FMS-segFORCE : Dimensions in mm [in.] Maximumbracketmeasuring Pillow Block“ width of type „P roller B Seitenteile Typ „F Flansch“ bracket type „F Flange“ customized dimensions upon request Maximum number of segments per measuring roller 50 min. 10 [0.39] 8 [0.31] 60 [2.36] overall length LG FMS-segFORCE : Bracket orientation type P “pillow block”

DATA SHEET FMS Tension Control | FMS-segFORCE FMS-segFORCE : Order code measuring roller Other options Ethernet interface (PROFINET) Connector side L left, R right (in direction of rotating segment) Axis alignment (time-encoded) Bracket type P pillow block Bracket orientation N North, S South, O East, W West Design revision Size, installation dimension, overall length in mm Series FMS-segFORCE (axis and side brackets) FMS-segFORCE : Order code segment(s) Roller material and surface finish E Aluminum anodized blank, EB Al. anodized black, A other coatings or finish Nominal force in N Design...

DATA SHEET FMS Tension Control  | FMS-segFORCE FMS-segFORCE : Typical Application FMS-segFORCE : Scope of supply l measuring roller with configured segments l integrated central electronics l two brackts type P “pillow block” with connectors l connecting cable, 10 m, with M8 socket for power supply FMS-segFORCE : Accessories l FMS-segFORCE Analysis oftware for data display and recording Other products : Force Sensor, Measuring Amplifier, Tension Controller C203-Series Measuring Amplifier Tension Controller About us FMS Force Measuring Systems AG is the market leader in the field of web...