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FLUX Product overview

FLUX Product overview
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FLUX Product overview

Product catalog summary
Product Overview
FLUX-GERÄTE GmbH is a leader in pump technology, known for innovations such as the first electric and explosion-protected drum pumps. Their products are designed for a variety of fluids, including viscous and aggressive ones, with a focus on reliability, safety, and customer solutions.
Milestones in Pump Technology
  • 1950: First electric drum pump
  • 1953: First explosion-protected drum pump
  • 1997: First commutator motor under ATEX directive
  • 2003: First brushless drum pump motor
  • 2014: First brushless battery motor for pumps
  • 2022: Progressive cavity pumps VISCOPOWER
Safety and Quality
FLUX products are designed for safety and reliability, suitable for industries like food, pharmaceuticals, and hazardous environments, complying with EC Machinery Directive 2006/42/EC and bearing the Eurasian EAC mark.
Customer Focus
FLUX offers a wide range of products and custom solutions, with after-sales service ensuring parts availability for up to 20 years. Their product line includes mobile pumps, process pumps, and system solutions.
Product Series Overview
  • Drum Pumps (Series 300/400): For low-viscosity fluids, available with electric or pneumatic drives.
  • Progressive Cavity Pumps (Series 500): For high-viscosity media, offering modular systems and various connections.
  • Magnetically Centrifugal Pumps (MAGSON): For aggressive media in the chemical industry.
  • Air-operated Diaphragm Pumps (Series FDM/RFM): Suitable for various viscosities and flow volumes.
Certifications and Industry Applications
FLUX products are globally certified, meeting high safety standards, and are used in industries like pharmaceuticals, food, cosmetics, petrochemicals, and water treatment, with certifications like 3A, FDA, and ATEX compliance.
Specifications
Pumps are available in different series for specific needs. Series 300 and 400 cater to small containers and drums, with flow rates up to 240 l/min and viscosities up to 1,200 mPas, driven by electric or pneumatic motors.
Features
FLUX pumps offer options with and without mechanical seals, versions for higher pumping heads, and mixing pumps. They are available with explosion protection and certifications ensuring safety for sensitive applications.
Ancillary Products
Accessories enhance pump functionality, including fume glands, flow meters, hoses, and filling units.
Specific Pump Models
  • JUNIORFLUX/COMBIFLUX: Lightweight pumps for small quantities, handling acids, lyes, and chemicals.
  • F 424/FP 424: Sealless design for low-maintenance and durability, suitable for low-viscosity media.
  • F 430/FP 430: Features a mechanical seal, suitable for various media including food-grade applications.
  • F 425/FP 425: Designed for nearly complete drum emptying, minimizing waste.
  • F 427/FP 427: Easily disassembled for cleaning, suitable for pharmaceutical and food industries.
  • F 426: Capable of mixing and pumping, ideal for inhomogeneous media.
Progressive Cavity Pumps
The VISCOPOWER series is suitable for low to high-viscosity media, offering gentle, pulsation-free pumping, available with explosion protection for mobile and stationary applications.
Motor Options
Various motor types are available, including battery, commutator, and brushless motors, offering advantages like low noise, variable speed settings, and maintenance-free operation.
Motor Specifications
  • F 458 EL: Infinitely variable rpm adjustment, commutator motor, tough aluminum housing.
  • F 460 Ex: Brushless motor, low noise, maintenance-free.
  • F 416 Series: Compressed air motor, powerful, low maintenance, cool running.
  • FPM Series: Three-phase motor with constant rpm, suitable for media with varying viscosities.
Flow Meters
  • FMC: For low-viscosity fluids, resistant to small particles.
  • FMO: For pure fluids, including high-viscosity liquids, with precise metering.
  • FMT: For pure low-viscosity fluids, easy to handle.
Magnetically Coupled Centrifugal Pumps
  • MAGSON MML: Stainless steel construction, suitable for areas where plastic cannot be used.
  • MAGSON MA: Plastic injection molding, hermetically sealed, maintenance-free.
  • MAGSON MMT: Stainless steel peripheral impeller pump for high pressures and temperatures.
Key Features
  • Motors are designed for durability, low maintenance, and efficiency.
  • Flow meters offer precision and safety in fluid handling.
  • Magnetically coupled pumps provide a hermetically sealed solution for aggressive media.
Technical Specifications
Maximum flow rates and head values are provided for different pump materials, with flow rates up to 500 l/min and head up to 24 mwc. Viscosity limits are specified at 250 mPas for certain pumps.
Process Pumps
Centrifugal immersion pumps are designed for large volumes and aggressive media, suitable for tanks up to 4.1 m high, available in various materials based on chemical and thermal requirements.
Series 600 and 700 Pumps
Series 600: Tank pumps for immersion lengths up to 4,100 mm, suitable for solids-laden fluids. Series 700: Stationary circulating and filter pumps for continuous operation, maintenance-free, and sealless in liquid zones.
Air-Operated Diaphragm Pumps
Self-priming pumps suitable for abrasive media, with high pressure capabilities up to 8 bars, featuring low noise and easy maintenance.
Filling Systems
Manual and semi-automatic systems for fast and safe container emptying, with features like fill quantity setting via FLUXTRONIC®.
SAFETEC Pump Kit
Designed for sealed containers using the suction method with self-priming pumps, suitable for industries such as pharmaceuticals, chemicals, and water treatment.
Key Sections
  • Fume Gland: Hermetically seals containers and compensates pressure during tank emptying, compatible with FLUX drum pumps series 300, 400, and 500.
  • Hand Nozzles: Ergonomically designed for easy operation and fine metering, compatible with additional components like stop valves.
  • Additional Products and Accessories: Includes dry-running sensors, hoses, and handling tools for safe and efficient operation.
  • Company Information: FLUX-GERÄTE GMBH is globally recognized for high-quality pump technology, supplying pumps to nearly 100 countries.
Critical Information
FLUX pumps are known for their long service life, excellent economy, and maximum safety, with a commitment to customer satisfaction through high product quality and expert staff support.
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Catalog excerpts

FLUX Product overview-2

About FLUX FLUX pump technology – the right solution even for demanding fluids One Brand. One Promise. The FLUX name has been synonymous with pump technology for more than 60 years. It was the invention of the electric drum pump that sparked it all off. In the meantime of course the technology has become more sophisticated. FLUX company innovations have markedly improved working routines for filling and transferring fluids. It is often said that medium-sized companies are the engines of progress. We would be pleased if our family business were able to substantiate this claim. When you choose...

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FLUX Product overview-3

Quality From the inventors of the electric drum pump. Customer focus Individual solutions for your requirements. Safety Good to know: It's a FLUX product. Reliability. In concrete terms: Every minute of downtime is a minute too much. FLUX strives to prevent downtimes in the best way possible. Long service life. High-quality technology is one of the most important prerequisites for longterm trouble- free processes. Made in Germany. FLUX has its central production location in Maulbronn, Baden-Württemberg. Awards. Such as the iF Product Design award which FLUX brand products have won several times...

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FLUX Product overview-4

Industries, Certificates and Conformities Petrochemie: Petrochemie: Wasser-/Abwasseraufbereitung Oberflächentechnik: Lebensmittel: Pharmazie: The right solution for every industry Petrochemie: Chemie: With its application-based products FLUX has the right solution for every sector of industry. Use our icons as a guide to help you to find the productsFarbenwhich areund suitable for your industry. Lackindustrie: Industrie: Lebensmittel: Wasser-/Abwasseraufbereitung Chemie: Pharmazie: Industrie: Industrie: und Lackindustrie: Petrochemie: und Lackindustrie: Oberflächentechnik: Farben-Farben- Surface...

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FLUX Product overview-5

Table of contents Overview Mobile pumps Summary of FLUX pump series Drum and container pumps (series 300/400) Drum and container pumps (series 400) Progressive cavity pumps (series 500) Suitable motors for FLUX pumps series 300, 400 and 500 Flow meters (FMC/FMO/FMT) Process pumps Magnetically centrifugal pumps and submersible pumps (MAGSON) Centrifugal immersion pumps (series 600/700) Air-operated diaphragm pumps (series FDM/RFM) System solutions Filling systems Drum emptying systems – VISCOFLUX family Customized all-in solutions Filters and Filterhousings SONCO Additional products and accessories...

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FLUX Product overview-6

Summary of FLUX pump series Helps you to identify the best pump for your requirements quickly Mobile pumps Mobile pumps Mobile pumps Drum pumps series 300 JUNIORFLUX/ COMBIFLUX Drum and container pumps series 400 Eccentric worm-drive pumps series 500 Drum emptying systems VISCOFLUX Typical areas of application Mobile filling of liquid media in small quantities Mobile filling of liquid media (incl. pre-defined quantities) and/or mixing Mobile and stationary filling of low through highviscosity media incl. shear-sensitive media (incl. pre-defined quantities) Mobile and stationary filling of high-viscosity...

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FLUX Product overview-7

Process pumps Process pumps Process pumps Process pumps Magnetically centrifugal pumps Submersible pumps Centrifugal immersion pumps series 600 and 700 Air-operated diaphragm pumps series FDM and RFM Process pumps made of solid plastic for the chemical industry, electroplating etc. for pumping aggressive media Submersible motor pumps for pumping and circulation of chemically aggressive media from sumps, tanks or similar Stationary and mobile usable process pumps for filling and circulating liquid media in bulk quantities Process pumps for liquid (incl. abrasive) to high viscosity media ‒ for...

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FLUX Product overview-8

Drum and container pumps For pumping low viscosity fluids out of various containers Lebensmittel: Pharmazie: Industrie: Chemie: Industrie: Oberflächentechnik: Wasser-/Abwasseraufbereitung Farbenund Lackindustrie: Farbenund Lackindustrie: Wasser-/Abwasseraufbereitung Landwirtschaft: Kosmetik: Landwirtschaft: Kosmetik: Petrochemie: Lackindustrie:Lebensmittel:Oberflächentechnik: Farbenund Lackindustrie: Lebensmittel: Pharmazie: Wasser-/Abwasseraufbereitung Chemie: Pharmazie:Farben- und Industrie: Wasser-/Abwasseraufbereitung Mobile pumps Petrochemie: Petrochemie: Wasser-/Abwasseraufbereitung Pharmazie:...

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FLUX Product overview-9

JUNIORFLUX/COMBIFLUX For filling small quantities Mobile pumps The small drum pumps JUNIORFLUX and COMBIFLUX are particularly suitable for filling comparatively small quantities from containers such as cans up to 200 litre drums. The small diameter of the outer tube makes it possible to pump out of tight openings. JUNIORFLUX For filling small quantities; with fixed commutator motor Advantages/characteristics: Motor and pump with fixed connection Available with choice of two types of seal Low overall weight – minimal amount of exertion necessary when changing drums Can pump out of narrow-necked...

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FLUX Product overview-10

Drum and container pumps Mobile pumps For pumping low viscosity fluids out of various containers FLUX drum and container pumps are always a "double act" comprising motor and pump. Both components can vary quite flexible. For example different pumps are able to be driven with the same motor. Ideal for reliable pumping of various low-viscosity liquids – incl. especially aggressive and highly flammable ones. As a result of their low weight the pumps can be easily carried from container to container. The easy handling of motor and pump keeps changeover times short. F 430/FP 430 With mechanical seal...

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FLUX Product overview-11

Advantages/characteristics: Easy and fast disassembly for cleaning or sterilisation Can be completely stripped down to individual parts without using tools Minimal dead spots Also available as FOOD and 3A certified version Mobile pumps F 427/FP 427 Can be taken apart completely Examples of media: Suitable for almost all applications; also for products in the pharmaceutical, FOOD and cosmetics industries F 425/FP 425 For 99.98 % drum emptying Advantages/characteristics: Less than 0.05 l residual amount left in 200-l-drum Flowback stop valve prevents back flow of the medium into the emptied drum...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.