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CS210 Process Imaging System for Kiln Shell Temperature Monitoring

CS210 Process Imaging System for Kiln Shell Temperature Monitoring

CS210 Process Imaging System for Kiln Shell Temperature Monitoring

Product catalog summary
Overview
The Raytek CS210 Process Imaging System is designed for real-time monitoring of kiln shell temperatures, specifically for rotary kilns. It aims to detect hot spots, optimize maintenance, and extend the operational life of kilns and refractory materials.

Key Features
  • Integrated monitoring of kiln parameters with real-time thermogram display.
  • "One brick" resolution for hot spot detection, even in shadowed areas.
  • Fail-safe alarm outputs and Ethernet TCP/IP communication.
  • Refractory Management software and modular design for easy installation.
  • Support for multiple scanners and real-time 3D kiln views.

Accessories
  • Live Ring Migration for tire slip monitoring.
  • Fan Control for up to 48 zones.
  • Burning Zone Monitor and Shadow Sensor Packages.

System Capabilities
The CS210 system provides comprehensive kiln monitoring, integrating data from various sensors to create a complete thermal image. It supports additional monitoring for burning zones and tire slip, with all data displayed on a single screen.

Reliability and Design
The MP150 linescanner is renowned for its reliability in harsh environments, featuring advanced optics and electronics. It is housed in a rugged stainless steel casing with provisions for air-purge and water cooling.

Applications
  • Cement Kilns
  • Lime Kilns
  • Metals and Chemical Processing

Software and Data Analysis
The DataTemp CS software offers user-friendly configuration and startup, with features for historical data analysis and integrated shadow monitoring. It supports extensive data management for refractory wear and maintenance tracking.

Specifications
  • Temperature range: 100 to 650°C
  • Accuracy: ± 0.5% of reading or ± 3°C
  • Sampling rate: 1024 pixels per scan line
  • Ambient operating temperature: -40 to 45°C

Installation and Maintenance
The CS210 system is designed for easy installation and maintenance, with components that are field-replaceable. It can be installed on standard PCs without additional hardware.

Contact Information
Fluke Process Instruments provides worldwide service, including repair and calibration. Contact details for various regions are provided for further assistance.
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Catalog excerpts

CS210 Process Imaging System for Kiln Shell Temperature Monitoring-1

RAYTEK® CS210 PROCESS IMAGING SYSTEM Process Imaging System for Kiln Shell Temperature Monitoring The CS210 System provides real time kiln shell temperature analysis.

 Open the catalog to page 1
CS210 Process Imaging System for Kiln Shell Temperature Monitoring-2

Kiln Shell Scanning System Specifically designed for kiln monitoring, the CS210 is a fully integrated solution that monitors rotary kilns to detect hot spots and avoid costly damage and unscheduled downtime. Optional, yet fully-integrated, accessories extend the capability to include shadow sensing, burning zone monitoring, tire slip and fan control. At the core of the CS210 system is a specially built MP150 linescanner with 1024 data points per scan line and an integral heater, configured for your kiln applications. As an option, the system profiles a fully featured Refractory Management data...

 Open the catalog to page 2
CS210 Process Imaging System for Kiln Shell Temperature Monitoring-3

User-friendly DataTemp® CS Windows® Software Provides Easy Configuration and Startup The CS system software runs on conventional PC’s, using standard Ethernet and/or COM ports. The graphic user interface is designed specifically for kiln applications, making it simple to set up and use, with little operator training required. With the available options and accessories, the CS210 system expands to become a comprehensive kiln monitoring tool. Rapid Set-up Using the intuitive set-up screens, the operator simply enters the physical dimensions of the kiln and the positions of the linescanners and...

 Open the catalog to page 3
CS210 Process Imaging System for Kiln Shell Temperature Monitoring-4

(includes all required cables and connectors) Protective Housing Rugged Stainless Steel Housing Position Indicator High-temperature kiln rotation sensor Documentation Documentation Binder with Operators Manual and MP150 Manual Startup Service On-site startup commissioning/training Accuracy ± 0.5% of reading or ± 3°C Spot detection 450 : 1 ( 2.2 mradians ) (50% of energy) Sampling rate 1024 pixel per scan line (2048 for CS212) Scan motor MTBF: 40,000 hours Ambient operating temp. -40 to 45°C ( no direct sunlight ) Position indicator temp. -25 to 230°C Zone alarms 48...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.