Fluitec product overview 2018
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Fluitec product overview 2018 - 1

Static Mixing Advanced mixing technology Mixing / Heat Transfer Unique mixer / heat exchanger combinations In-line Reaction Technology Modular reaction systems from milli to maxi DeNOx systems, mixing and dosing sy

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Fluitec product overview 2018 - 2

It was back in 1993 when Fluitec launched its first static mixers in the market back. Today, Fluitec is a reliable partner for high quality products whose know-how spans a wide range of mixing, heat transfer and reaction tasks in the chemical, petrochemical, pharmaceutical, environment and food industries. View of the production shop – apparatus weighing up to 3.5 tons is manufactured in-house The Fluitec management: Daniel Altenburger (Managing Director), Silvano Andreoli (Manager Production), Alain Georg (Manager R&D),Tobias Vögeli (Manager Sales)

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Fluitec product overview 2018 - 3

Static Mixing Reaction Technology Solutions for static mixing Solutions for In-line reactions Mixing / Heat Transfer Systems Solutions for mixing / heat transfer Solutions for flue gas, mixing and dosing

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Fluitec product overview 2018 - 4

Static Mixing Static mixers made by Fluitec are modern, economical and efficient – and proven energy savers. Innovative new and optimised solutions developed by Fluitec engineers regularly set new benchmarks in static mixing technology. Laminar static mixers Laminar mixing processes are based on the repeated separation of the flow into layers, followed by redistribution and recombination parallel to the flow direction. The number of layers, and hence the homogeneity, increases with each additional mixing element. The design and length of the mixer vary according to the mixing task. The...

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Fluitec product overview 2018 - 5

Static Mixing Dosing The use of static mixers in the laminar flow regime makes great demands on the additive dosing technique.The fluid must be guaranteed to exit in a controlled way without pulsation, taking account of the specific properties of the mixer, and clogging must be reliably prevented. Turbulent static mixers Static mixers can significantly reduce the time required for mixing processes if the flow in the tube is turbulent. Special mixing elements are used here to form the vortex. Mixing and homogenisation take place in the downstream mixer tube. Two mixer designs have proved...

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Fluitec product overview 2018 - 6

Mixing / Heat Transfer The Fluitec mixer / heat exchanger is a combination of a static mixer and a multitube heat exchanger. It can be used for mixing, heat and mass transfer or – thanks to its optimal residence time distribution – as a plug flow reactor. Fluitec CSE-XR® mixer / heat exchanger: Reliable temperature conditioning of viscous media The design of the mixer / heat exchanger equates to a combination of a static mixer and a multitube heat exchanger in which a highly viscous product on the shell side flows through the static mixer. The advantages of these two distinct systems are...

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Fluitec product overview 2018 - 7

Mixing / Heat Transfer Heat transfer efficiency of the mixer / heat exchanger The unique design of the heat exchanger gives rise to extraordinary capabilities, which are particularly evident with complex cooling tasks. Even pseudoplastic (non-Newtonian) or thixotropic media can be mixed without any problems over a wide temperature range and with significant differences between the viscosity at the inlet and outlet or between the temperature of the product and the coolant. Owing to its ability to mix the product homogeneously for long periods, the mixer / heat exchanger rules out the risk of...

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Fluitec product overview 2018 - 8

In-line Reaction Technology The modular design of the Contiplant system is based on Fluitec’s continuous mixer / heat exchangers. It allows each process to be developed quickly and precisely for the target product on a laboratory scale. Contiplant – continuous reaction technology Owing to the modular design of the Fluitec Contiplant system, it is now an easy matter to test the conversion from batch to continuous reaction processes and assess the economic impact. In many cases, significant business potential can be identified based on the higher concentrations, better temperature control or...

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Fluitec product overview 2018 - 9

In-line Reaction Technology Contiplant and peripherals Optimised peripheral devices are essential for continuous reaction processes in the laboratory or in a pilot plant, to guarantee perfect control and monitoring of the reaction. The Contiplant series includes sensors, actuators and other peripherals specially developed for this purpose, which have no detrimental effects on the residence time range, heat transfer or mixing efficiency. Amongst other things, the Fluitec portfolio contains the specially developed high-speed premixer cooler Helix-Torpedo, injection valves, dosing points,...

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Fluitec product overview 2018 - 10

Mixing & Reaction Technology Fluitec mixer / heat exchangers can be scaled up accurately and are equally suited for laboratory equipment, pilot plants and full-scale production. Reaction systems can either be scaled up from a small plant or developed directly, depending on the process and procedure. The Fluitec scale-up system The design of the mixing elements is simultaneously adapted so that the local flow patterns – and hence the specific power – also remain constant. This is possible thanks to the various, complex mixer / heat exchanger generations. Apparatus of different sizes but with...

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Fluitec product overview 2018 - 11

Mixing & Reaction Technology Reaction systems Fluitec designs, builds and manufactures reaction systems. As a result of our highly specific know-how in the field of static mixers and mixer / heat exchangers, we focus on those parts of the system where media are mixed, reactions controlled, temperatures set or narrow residence times maintained. Apart from simple tube reactor systems, Fluitec can also offer combinations with other reactor or process apparatus such as loop systems, CSTR or agitators. Reaction systems in sterile design for the pharmaceutical, biotechnology and cosmetics...

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Fluitec product overview 2018 - 12

Systems Fluitec systems cover everything from the engineering and construction of DeNOx systems through static mixing and heat transfer technologies to accessories for continuous mixing and reaction systems. Fluitec DeNOx systems The design, manufacture and installation of flue gas mixers - including complete ammonia dosing stations for SCR DeNOx processes (catalytic elimination of NOx) -are among Fluitec's outstanding strengths. The equilibration of concentration and temperature profiles over the cross-sectional area of the duct channels must be achieved with the smallest possible pressure...

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