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POLARDRY® MODEL 0.1 Electrostatic Spray Dryer

POLARDRY® MODEL 0.1 Electrostatic Spray Dryer

POLARDRY® MODEL 0.1 Electrostatic Spray Dryer

Product catalog summary
Overview: The PolarDry® Model 0.1 is a portable, PLC-controlled electrostatic spray dryer designed for small-scale feasibility tests. It is compact enough to fit in most lab and fume hoods and is part of a GMP-designed product line.
Features:
  • Compact and compliant construction with cGMP design.
  • Autoclavable for sterile applications.
  • Electrostatic, low-temperature spray drying with optional high-temperature capability.
  • Batch Architect™ PLC controls with datalogging.
  • Safe for use in lab fume or containment hoods.
Benefits:
  • No heat degradation and low volatile loss.
  • No oxidation and superior microencapsulation.
  • Controlled agglomeration and 75% lower operating temperatures.
  • Single-step process to finished powder.
Specifications:
  • Drying gas: Nitrogen, with a max inlet temperature of 160°C - 200°C.
  • Overall dimensions: 27.5” H x 30” W x 20” D (0.70m x 0.76m x 0.5m).
  • Collection volume: 0.25 Liters.
  • Nozzle type: Electrostatic, Two Fluid.
  • Minimum evaporation rate: 0.1 Kg/hr, 100 g/hr.
Utility Requirements:
  • Electric: 230VAC/1PH/50-60Hz/10/5 A.
  • Compressed Nitrogen: 15 SCFM @ 100 PSI, 690 kPA @ 26 NM3/hr.
  • Exhaust: 1-1/2” Sanitary Connection.
Process Explanation: The electrostatic spray drying process involves microencapsulation where emulsion components with differing polarities are used. The solvent and carrier migrate to the droplet's outer surface, creating ideal drying conditions and near-perfect encapsulation without high evaporation temperatures.
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Catalog excerpts

POLARDRY® MODEL 0.1 Electrostatic Spray Dryer-1

POLARDRY ® MODEL 0.1 Electrostatic Spray Dryer CLEAN. COMPACT. COOL. The patented PolarDry® Model 0.1 is a portable PLCcontrolled once-through design intended for small-scale feasibility tests. This GMP-designed machine is specifically sized to fit in most lab and fume hoods. Model 0.1 uses the innovative electrostatic spray drying nozzle as the standard – consistent with the PolarDry product line. PROCESS SCALABILITY PolarDry® was designed around a complete line of patented machines that share similar process characteristics and key features. POLARDRY BENEFITS: • Compact • cGMP design • Compliant construction • Autoclavable for sterile application • Electrostatic, low-temperature spray drying • Superior microencapsulation • Batch Architect™ PLC controls with datalogging • Flexible with optional high-temperature spray drying • Safe – small enough to fit in most lab fume or containment hoods • Controlled agglomeration • 75% lower operating temperatures • Single-step process to finished powder

 Open the catalog to page 1
POLARDRY® MODEL 0.1 Electrostatic Spray Dryer-2

POLARDRY ® MODEL 0.1 ELECTROSTATIC SPRAY DRYER SPECIFICATIONS GENERAL Application cGMP Batch Architect™ with 7” Touchscreen 27.5” H x 30” W x 20” D (0.70m x 0.76m x 0.5m) Control System Overall Dimensions Collection Volume Min. Inlet Dew Point Temp. Nozzle Pump Type CAPACITY Nozzle Type QUALITY CRITICAL SENSORS Minimum Evaporation Rate 0.1 Kg/hr, 100 g/hr Outlet Temperature Atomizing Gas Pressure Transducer UTILITY REQUIREMENTS Electric **High Temperature Option SINGLE-STEP PROCESS TO FINISHED POWDER HOW DOES ELECTROSTATIC SPRAY DRYING WORK? In microencapsulation, each emulsion component has...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.