Open gearing

Open gearing

Open gearing

Product catalog summary
Overview
FLSmidth MAAG Gear is a leading supplier in the cement and mineral industry, specializing in the production of mill and kiln girth gears. With over 50 years of experience, the company has sold more than 800 mill girth gears and 200 kiln girth gears globally. As a member of the American Gear Manufacturers Association (AGMA), FLSmidth MAAG Gear contributes to defining gear rating calculations and design standards.

Technology and Materials
The company manufactures fabricated girth gears using forged gear rim materials and electro-welded structures. They collaborate with leading foundries for ductile cast iron production. The advantages of their forged/fabricated girth gears include exclusion of inclusions, avoidance of structural defects, and superior material hardness and strength.

Development and Production
FLSmidth MAAG Gear employs advanced finite element modeling software for gear design, focusing on profile modification. Their production capacity includes external gears with a maximum diameter of 11,200 mm and internal gears up to 6,500 mm. Pinions are custom-made to meet specific requirements, with various designs and heat treatment processes to ensure quality.

Engineering and Testing
The engineering team designs and re-engineers pinions, ensuring optimal performance. Products undergo strict testing, including non-destructive and ultrasonic testing, complying with international standards such as UNI EN ISO, AWS, ASTM, ASME, and DIN.

Service and Customer Benefits
FLSmidth MAAG Gear provides comprehensive services, including installation, commissioning, and maintenance training. They offer a one-stop solution for engineering, manufacturing, installation, alignment, and servicing. Customers benefit from fast service, extensive industry experience, and access to a wide network of expertise.

Contact Information
FLSmidth MAAG Gear AG, Lagerhausstrasse 11, P.O. Box 8401 Winterthur, Switzerland. Tel: +41 52 260 35 00, Email: [email protected], Website: www.FLSmidthMaagGear.com
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Catalog excerpts

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Open gearing MAAG GEAR

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FLSmidth MAAG Gear's comprehensive expertise in forged gear ring technology is the result of over 50 years of experience, working in collaboration with leading mill suppliers and the technical Universities. FLSmidth MAAG Gear is a leading supplier in the cement and mineral industry, and has sold over 800 mill girth gears and 200 kiln girth gears across the world. As a member of American Gear Manufacturers Association (AGMA), FLSmidth MAAG Gear is actively involved in defining the standard for gear rating calculations, service factors and other design standards (AGMA Std. 6014). Technology • Fabricated...

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In addition to girth gear development, FLSmidth MAAG Gear also designs and develops pinions and has improved pinion technology. The correct combination of material, hardness and finishing between pinion and gear is crucial to ensuring the installed equipment has a long service life. Pinions are as various as their applications and are mainly custom-made for specific needs. With its modern production sites and by continuously investing in technology, knowledge and in their network of partners, FLSmidth MAAG Gear ensures that it meets customer and market requirements today and tomorrow. Pinion...

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FLSmidth MAAG Gear continually strives to improve customer satisfaction, and make each customer’s gear or pinion their priority. Testing/standards FLSmidth MAAG Gear customers rely on MAAGTM products, which undergo strict tests such as NDT-QA inspection, NON-destructive testing and Ultrasonic testing, magnetic particle and penetrant testing. FLSmidth MAAG Gear complies with the following international standards: UNI EN ISO, AWS, ASTM, ASME and DIN. Service FLSmidth MAAG Gear service engineers install, commission and inspect the equipment, guaranteeing the best possible performance. Pitch measuring:...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.