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Modular Gear Units Temperex Series

Modular Gear Units Temperex Series
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Modular Gear Units Temperex Series

Product catalog summary
Overview: The Temperex Series of Modular Gear Units are designed according to the R20 geometric progression series and comply with ISO 3, UNI 2016, and DIN 323 standards. These units are engineered for efficiency and cost-effectiveness.
Design Specifications:
  • Gears and Shafts: Made from chrome-nickel molybdenum steel, these components adhere to ISO 6336/DIN 3990 and AGMA 2101-C95 standards. They are case-hardened and ground for precision, with modified tooth profiles for better load distribution.
  • Bearings and Seals: Tapered cylindrical roller bearings are used, calculated on ISO 281 standards, ensuring a nominal lifetime of over 20,000 hours. They are protected by lip and labyrinth seals suitable for mineral lube oils.
  • Casings: Constructed from high-resistance cast iron or electro-welded steel, casings are heat-treated and shot-peened for durability, with oil-resistant internal and solvent-resistant external coatings.
Accessories and Customization: Options include temperature and vibration sensors, forced lubrication systems, and heating cartridges for extreme conditions. Various couplings are available for different applications.
Selection and Operation:
  • Reducer Selection: Selection depends on application type, working conditions, and space. The series offers various types, sizes, and ratios, with selection based on gearbox type (K/S/V), size, and cooling capacity.
  • Operating Factors: Machine type, motor type, startups per hour, operation duration, and ambient temperature are key factors in the selection process.
Tables and Calculations:
  • Operating Factors: Tables provide factors for different machine types, motor types, and environmental conditions.
  • Power Ratings: Detailed tables list power ratings for various gearbox sizes and configurations, indicating when auxiliary cooling is required.
Recommendations: Users should inform FLSmidth MAAG Gear of extreme environmental conditions for proper sizing and accessory selection. Adhering to operating and maintenance instructions is crucial for optimal performance.
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Catalog excerpts

Modular Gear Units Temperex Series-1

Modular Gear Units Temperex Series

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Modular Gear Units Temperex Series-2

Principal design characteristics and standards With dimensions, ratios and power that have been designed on the basis of R20 geometric progression series and in accordance with ISO 3 - UNI 2016 - DIN 323 standards, the standardised modular reducer range responds rationally and economically to users' needs. Gears and shafts All gears are designed and calculated according to ISO 6336/DIN 3990 and AGMA 2101-C95 standards, manufactured in chrome-nickel molybdenum steel. They are then case-hardened and ground on precision tool machines in Q5 to 6 according to ISO 1328. Cylindrical helical gears have modified...

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Modular Gear Units Temperex Series-3

Parallel axis Double reduction (kb-kbo-kbh) 8 Triple reduction (kc-kco-kch) 12 Quadruple reduction (kd-kdo-kdh) 16 Right angle Horizontal right angle Double reduction (sb-sbo-sbh) 22 Triple reduction (sc-sco-sch) 28 Quadruple reduction (sd-sdo-sdh) 34 Vertical right angle Double reduction (vb-vbo) 26 Triple reduction (vc-vco) 32 Quadruple reduction (vd-vdo) 38 Hollow shaft keying 40 Lubrication system and lubricants 42 For erection and maintenance instructions, consult the installation and maintenance manual. Values for inertia masses referring to the right transmission...

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Modular Gear Units Temperex Series-4

Operating factors f1 Tab. 1 Type of machine to be operated f1 Tab. 1 Type of machine to be operated daily hours of operation daily hours of operation Mining stone and earth working Rotary piston compressors Turbo compressors Blade mills Ball mills Centrifugal mills Wheeled vehicles Tracked vehicles Presses for tile production Digger bucket excavators Piston pumps Bucket trolley elevators Centrifugal pumps (liquids) Centrifugal pumps (liq. viscous) Delivery pumps Briquetting presses Forging presses Eccentric presses Folding presses Chemical industry machinery Stirrers viscous liquid Steel works...

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Modular Gear Units Temperex Series-5

Gear unit selection 1. Determine type and process data 1.1 Type of application with absorbed power and speed Pa "iN 1.2 Type of applicable gear unit iN = - 1.3 Type of motor (installed power and input speed) 1.4 Determine transmission ratio 1.5 Running duration / per hour ED % fi = factor for type of machine to be operated f2 = factor for type of motor f3 = factor for number of startups / per hour 2. procedure to selecte the right size (Tab. 1) (Tab. 2) (Tab. 3) 3. Determine the cooling capacity 3.1 Reducer without cooling when: fH = factor for running duration / per hour fK = factor for ambient...

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Modular Gear Units Temperex Series-6

For power ratings indicated in heavy type a auxiliary cooling it's required (PG2 or PG5 or PG4). Powers marked with 1 require forced lubrication by pump.

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Modular Gear Units Temperex Series-7

Parallel axis | Single reduction DIMENSIONAL TABLE WITH METRIC SYSTEM > Input or output shafts by double projection: KA...2d or KA...2D > Projecton shafts with ISO tolerance 0 < 50k6 - 50 ^ 120m6 - > 120' > Shaft centering according to DIN - 332-1 or 332-2 > Keys according to DIN - 6885

 Open the catalog to page 7
Modular Gear Units Temperex Series-8

Temperex | Type KB - KBO - KBH NOM. RATIO For power ratings indicated in heavy type a auxiliary cooling it's required (PG2 or PG5 or PG4). Powers marked with 1 require forced lubrication by pump.

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Modular Gear Units Temperex Series-9

Parallel axis | Double reduction A Arrows indicate direction of rotation. LEFT construction. RIGHT construction. Dimensional table with metric system Input shaft Output shaft  Input or output shafts by double projection: KB...2d or KB...2D  Projecton shafts with ISO tolerance Ø ≤ 50k6 – 50 ÷ 120m6 – > 120n6  Shaft centering according to DIN – 332-1 or 332-2  Keys accord

 Open the catalog to page 9
Modular Gear Units Temperex Series-10

10 ^ Parallel axis | Double reduction - Hollow shaft 4 TYPE A construction. TYPE B construction. DIMENSIONAL TABLE WITH METRIC SYSTEM > Input or output shafts by double projection: KBO...2d > Projecton shafts with ISO tolerance 0 < 50k6 - 50 ^ 120m6 - > 120n > Shaft centering according to DIN - 332-1 or 332-2 > Keys according to DIN - 6885

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Modular Gear Units Temperex Series-11

Floating parallel axis | Double reduction A M1 Arrows indicate direction of rotation. Shrink disk version. Dimensional table with metric system Input shaft  Input or output shafts by double projection: KBH...2d  Projecton shafts with ISO tolerance Ø ≤ 50k6 – 50 ÷ 120m6 – > 120n6  Shaft centering according to DIN – 332-1 or 332-2  Keys accord

 Open the catalog to page 11
Modular Gear Units Temperex Series-12

Temperex | Type KC - KCO - KCH NOM. RATIO For power ratings indicated in heavy type a auxiliary cooling it's required (PG2 or PG5 or PG4). Powers marked with 1 require forced lubrication by pump.

 Open the catalog to page 12
Modular Gear Units Temperex Series-13

Parallel axis | Triple reduction A Arrows indicate direction of rotation. LEFT construction. RIGHT construction. Dimensional table with metric system Input shaft Output shaft  Input or output shafts by double projection: KC...2d or KC...2D  Projecton shafts with ISO tolerance Ø ≤ 50k6 – 50 ÷ 120m6 – > 120n6  Shaft centering according to DIN – 332-1 or 332-2  Keys accord

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Modular Gear Units Temperex Series-14

Parallel axis | Triple reduction – Hollow shaft Arrows indicate direction of rotation. Shrink disk version. Dimensional table with metric system Input shaft Mean Oil weight cap. (li(Kg) tres)  Input or output shafts by double projection: KCO...2d  Projecton shafts with ISO tolerance Ø ≤ 50k6 – 50 ÷ 120m6 – > 120n6  Shaft centering according to DIN – 332-1 or 332-2  Keys acco

 Open the catalog to page 14
Modular Gear Units Temperex Series-15

Floating parallel axis | Triple reduction A M1 Arrows indicate direction of rotation. Shrink disk version. Dimensional table with metric system Input shaft  Input or output shafts by double projection: KC...2d  Projecton shafts with ISO tolerance Ø ≤ 50k6 – 50 ÷ 120m6 – > 120n6  Shaft centering according to DIN – 332-1 or 332-2  Keys accord

 Open the catalog to page 15
Modular Gear Units Temperex Series-16

Temperex | Type KD - KDO - KDH NOM. RATIO NOM. SPEEDS 1/MIN. SIZE Of GEAR UNIT For power ratings indicated in heavy type a auxiliary cooling it's required.

 Open the catalog to page 16
Modular Gear Units Temperex Series-17

Parallel axis | Quadruple reduction 17 Arrows indicate direction of rotation. > Input or output shafts by double projection: KD...2d or KD...2D > Projecton shafts with ISO tolerance 0 < 50k6 - 50 ^ 120m6 - > 120' > Shaft centering according to DIN - 332-1 or 332-2 > Keys according to DIN - 6885

 Open the catalog to page 17
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.