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MAAGTM WPU two-stage gear unit for vertical mills

MAAGTM WPU two-stage gear unit for vertical mills

MAAGTM WPU two-stage gear unit for vertical mills

Product catalog summary
Quality Policy
FLSmidth MAAG Gear is dedicated to building long-term relationships by providing high-quality solutions, products, and services. The company is ISO 9001 certified, focusing on exceeding international quality standards through process management and continuous improvement.

Company Overview
Founded in 1913, FLSmidth MAAG Gear has extensive experience in manufacturing gear units, with over 6000 units sold. The company operates from its headquarters in Winterthur, Switzerland, and has production facilities in Poland, Italy, and India. It is part of the FLSmidth Group.

Product Range
The company offers a variety of gear units for mills, drive systems, and components like bevel sets and girth gears. Products are available as standard or customized solutions.

Technical Specifications
The MAAGTM WPU two-stage gear unit is designed for vertical mills, transmitting power from the motor to the grinding table. It features a compact design with a bevel and planetary gearbox, supported by an external oil supply unit for lubrication and cooling.

Assemblies and Gearing
The gear unit includes a thrust bearing for the grinding table, a planetary gear stage, and a bevel gear stage. The design ensures optimal tooth flank contact and longevity.

Drive and Thrust Bearing
The motor drives the bevel gear stage via a flexible coupling, transmitting torque to the planetary gear stage. The thrust bearing absorbs grinding forces and is monitored for temperature.

Innovative Technology
The gear casing is robust, ensuring reliable torque transmission. The lubrication system is standardized for easy handling and low costs, with digital monitoring for reliability.

Auxiliary and Maintenance Drives
Auxiliary drives assist in mill starting procedures, while maintenance drives facilitate tasks like replacing lining plates.

Customer Benefits
The gear unit design is optimized for power requirements and local conditions. The compact design reduces installation time, and customer service ensures professional support. Spare parts are available throughout the gear unit's life, and test running is conducted before delivery.

Conclusion
FLSmidth MAAG Gear provides high operational reliability, robust design, and customer-specific gear units with high efficiency and low maintenance costs.
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Catalog excerpts

MAAGTM WPU two-stage gear unit for vertical mills-1

MAAGTM WPU two-stage gear unit for vertical mills MAAG GEAR

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MAAGTM WPU two-stage gear unit for vertical mills-2

FLSmidth MAAG Gear is committed to creating long lasting relationships that establish us as a trustworthy, reliable and professional partner for customers, suppliers and employees. This commitment includes providing high-quality and high-value solutions, products and services that result in satisfied customers. Certified to ISO 9001 standards With a clear focus on process management, we endeavour not only to meet but exceed international quality standards while providing appropriate resources to support and develop our purpose-designed quality system. Our quality policies reflect the importance of...

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MAAGTM WPU two-stage gear unit for vertical mills-3

FLSmidth MAAG Gear was founded in 1913 and quickly expanded into an international group that now has almost 100 years of experience in manufacturing gear units. Since introducing the technology of mill gear units to the cement industry with great success in 1966, we have sold over 6000 MAAG™ gear units and 1000 girth gears. The company At the FLSmidth MAAG Gear headquarters in Winterthur, Switzerland, more than 100 employees work in development, design, finance, project management, sales, customer service and marketing. Production and assembly takes place in three modern plants equipped with...

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MAAGTM WPU two-stage gear unit for vertical mills-4

Introduction The compact two-stage MAAGTM bevel and planetary gearbox transmits the power from the electric motor to the grinding table. It reduces the speed of the electric motor to the desired speed of the grinding table and changes the horizontal input axis to a vertical output axis. The gearbox also supports the grinding table, mounted on the output disc. An external oil supply unit lubricates and cools the gearbox. Assemblies Thrust bearing for grinding table with associated casing. Planetary gear stage with internally toothed ring gear. Bevel gear stage with its own casing. Gearing The...

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MAAGTM WPU two-stage gear unit for vertical mills-5

Casing with internally toothed ring gear The gear casing consists of a robust welded or cast steel structure. The fixed ring gear is bolted to the casing so that reliable torque transmission is guaranteed. The grinding load including grinding table weight is transmitted straight to the foundation via the tilting-pad thrust bearing and the casing wall (Figure 2). Coupling Our standard supply includes a flexible coupling with the following features: • durable and reliable • low operating costs • almost maintenance free (no lubricants to change) • low vibratory loads in the drive train • relatively...

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MAAGTM WPU two-stage gear unit for vertical mills-6

*The gearbox will be configured exactly according to specifications P Mill Power [kW] n Mill Speed [rpm]

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MAAGTM WPU two-stage gear unit for vertical mills-7

• High operational reliability • Proven and robust design • Customer-specific design of gear units • Very high efficiency • Planetary gear stage and thrust bearing for grinding table with a very long service life • Short installation time • Low-cost maintenance Design The design of the gear unit is optimized to suit the power required, the motor / mill speed and local circumstances. Customer specifications are always taken into full account. Quality Production and all activities are monitored by the internal quality assurance system in strict compliance with ISO 9001. Installation The compact...

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MAAGTM WPU two-stage gear unit for vertical mills-8

Copyright ©2012 FLSmidth A/S. ALL RIGHTS RESERVED. FLSmidth and MAAG are (registered) trademarks of FLSmidth A/S. This brochure makes no offers, representations or warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time. ^V^V^V. FLSmidthMaagGear.com MAAG GEAR

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.