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MAAGTM WA one-stage gear unit For horizontal mill drives

MAAGTM WA one-stage gear unit For horizontal mill drives

MAAGTM WA one-stage gear unit For horizontal mill drives

Product catalog summary
Quality Policy
FLSmidth MAAG Gear is dedicated to building strong relationships with customers, suppliers, and employees by providing high-quality solutions and services. The company is ISO 9001 certified, focusing on exceeding international quality standards and ensuring a safe working environment.
Company Background
Founded in 1913, FLSmidth MAAG Gear has over a century of experience in gear manufacturing. The company is part of the FLSmidth Group and operates from its headquarters in Winterthur, Switzerland, with production facilities in Poland and Italy.
Product Range
The company offers a variety of gear units for mills, drive systems, and components like bevel sets and girth gears. Products are available as standard or customized solutions.
WA Gear Unit Overview
The WA gear units are designed for torque transmission in horizontal mills used in mineral processing. They feature advanced manufacturing processes, including heat treatment and precise machining, ensuring durability and efficiency.
Technical Specifications
  • Gear Wheels: Made of case-hardened steel alloy for strength and wear resistance.
  • Bearings: Spherical roller bearings with a minimum durability of 50,000 working hours.
  • Gear Casing: Split housing design for easy maintenance, made of ductile cast iron or welded construction.
  • Lubrication System: Standalone pressure lubrication system with various components for optimal performance.
  • Auxiliary Drive: Available for maintenance and positioning, with a Kirk key interlocking system for safety.
Additional Features
  • Couplings: Flexible and toothed couplings for durability and low maintenance.
  • Instrumentation: Equipped with resistance thermometers and optional vibration monitoring.
  • Optional Equipment: Includes girth gears and pinions with improved technology for extended service life.
Delivery and Quality Assurance
The gear units meet ISO 5 / AGMA 12 quality standards and are protected with a coating for storage. The protective system is adaptable to customer requirements.
Technical Data and Dimensions
The document includes detailed tables and diagrams with specifications for various WA gear unit sizes, including dimensions, weight, and power ratings.
See more

Catalog excerpts

MAAGTM WA one-stage gear unit For horizontal mill drives-1

For horizontal mill drives MAAG GEAR

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MAAGTM WA one-stage gear unit For horizontal mill drives-2

FLSmidth MAAG Gear is committed to creating strong lasting relationships that establish us as a trustworthy, reliable and professional partner for customers, suppliers and employees. This commitment includes providing high-quality and high-value solutions, products and services that result in satisfied customers. Certified to ISO 9001 standards With a clear focus on process management, we endeavour not only to meet but exceed international quality standards while providing appropriate resources to support and develop our purpose-designed quality system. Our quality policies reflect the importance...

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MAAGTM WA one-stage gear unit For horizontal mill drives-3

FLSmidth MAAG Gear was founded in 1913 and quickly expanded into an international group that now has over 100 years of experience in manufacturing gears. Since introducing the technology of mill gear units to the cement industry with great success in 1966, we have sold over 6000 MAAG™ gear units and 1000 girth gears. About FLSmidth MAAG Gear At our headquarters in Winterthur, Switzerland, more than 100 employees work in development, design, finance, project management, sales, customer service and marketing. Production takes place in two modern plants equipped with high-performance machines. In...

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MAAGTM WA one-stage gear unit For horizontal mill drives-4

Introduction Parallel cylindrical wheel reduction gear units, type WA, are designed for torque transmission from electric drive motors to ball, rod, SAG, AG or other types of horizontal mills. Their main purpose is to drive comminution machinery for excavated materials in the mineral processing industries. The design and manufacture of these heavy-duty industrial gear units embodies more than 100 years of experience, supported by state-of-the-art calculation methods, using simulation techniques. Advanced manufacturing processes include the latest achievements in heat treatment and teeth machining. Precise...

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MAAGTM WA one-stage gear unit For horizontal mill drives-5

Couplings Our standard solution includes a flexible coupling for the high speed shaft and a toothed coupling for the low speed shaft, offering the following features: • durable and reliable • low operating costs • virtually maintenance free (no lubricants that need changing) • low vibratory loads in the drive train • relatively wide range for axial and radial displacement Gearbox frame The base plate is a welded construction with an extremely flat upper surface. It is embedded in concrete and firmly secured by anchor bolts. Instrumentation The standard version gearbox is equipped with resistance...

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MAAGTM WA one-stage gear unit For horizontal mill drives-6

* Rating according to AGMA standard for service factor 2 (min KSF/CSF = 2) Other designs would be available on request.

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MAAGTM WA one-stage gear unit For horizontal mill drives-8

FLSmidth MAAG Gear AG Lagerhausstrasse 11 · P.O. Box 8401 Winterthur · Switzerland Tel +41 52 260 35 00 Fax +41 52 260 35 35 [email protected] Copyright ©2012 FLSmidth A/S. ALL RIGHTS RESERVED. FLSmidth and MAAG are (registered) trademarks of FLSmidth A/S. This brochure makes no offers, representations or warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.