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MAAGTM MAX Drive for vertical mills

MAAGTM MAX Drive for vertical mills

MAAGTM MAX Drive for vertical mills

Product catalog summary
Introduction
The MAAGTM MAX Drive is an innovative gear drive system designed for vertical mills, capable of handling up to 15 MW. It leverages FLSmidth MAAG Gear's century-long expertise in high-quality gear manufacturing, offering a complete drive system from a single source for optimized performance and customer-specific adaptations.
Design and Technology
The MAX Drive features a three-stage spur gear unit with torque split, utilizing two equal gear units to operate the girth gear. This design ensures equal torque distribution and automatic correction of imbalances through flexible couplings. The self-alignment of pinions is achieved via crowned toothing, ensuring full tooth contact.
Central Part and Bearings
The central part supports the grinding table and includes a high-quality tilting-pad thrust bearing, adapted from MAAG WPU/WPV gearboxes. This bearing is lubricated by high- and low-pressure oil pumps, with continuous temperature monitoring.
Electric Motor
The system uses a squirrel cage vertical motor with a roller bearing and spline connection, adapted for this specific application.
Lubrication System
The gearbox is lubricated by a closed-circuit oil system, featuring standardized components for easy handling and cost efficiency. The system includes motor pumps, a double oil filter, an oil cooler, and an instrument panel, all monitored digitally for reliability.
Girth Gear and Sealing
The girth gear is fabricated from high-quality alloy steel, ensuring high fatigue and wear resistance. A new sealing concept protects the gear from dust, using a labyrinth sealing, brush, and dust protection shield.
Key Features and Benefits
  • System with two drives for up to 15,000 kW power
  • Compact design with torque split
  • Equal load distribution via elastic couplings
  • Forced lubrication of all components
  • Operable at reduced power with one drive
  • High standardization and simple foundation
  • Short installation time and easy maintenance access
  • High efficiency
Contact Information
FLSmidth MAAG Gear AG, Lagerhausstrasse 11, P.O. Box, 8401 Winterthur, Switzerland. Tel: +41 52 260 35 00, Fax: +41 52 260 35 35, Email: [email protected], Website: www.FLSmidthMaagGear.com
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Catalog excerpts

MAAGTM MAX Drive for vertical mills-1

MAAGTM MAX Drive for vertical mills

 Open the catalog to page 1
MAAGTM MAX Drive for vertical mills-2

Innovative technology The Max Drive is a new concept where different proven gear drive technologies are remodelled to drive vertical mills up to 15 MW. The system is based on FLSmidth MAAG Gear's high-quality gear manufacturing expertise acquired during the last 100 years. FLSmidth MAAG Gear delivers the complete drive system out of one source. This ensures optimized adjustment between gear unit and girth gear and allows specific customer requests to be carried out more efficiently. Design The Max Drive is a three-stage spur gear unit with torque split. Two equal gear units operate the girth...

 Open the catalog to page 2
MAAGTM MAX Drive for vertical mills-3

Lubrication system The gearbox is lubricated by a closed circuit oil system. The oil tank serves as a platform on which all the assemblies and components such as motor pumps (high and low pressure), switchable double oil filter, oil cooler and instrument panel are installed. The design of the lubrication system is standardised thus it is applicable for several gear types. This ensures easy handling, optimal insertion and low costs. Also the components of the lubrication system like instrumentation, filter and cooling/ heating system are consistent. The lubrication system is monitored with digital...

 Open the catalog to page 3
MAAGTM MAX Drive for vertical mills-4

Copyright ©2012 FLSmidth A/S. ALL RIGHTS RESERVED. FLSmidth and MAAG are (registered) trademarks of FLSmidth A/S. This brochure makes no offers, representations or warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time. ^V^V^V. FLSmidthMaagGear.com MAAG GEAR

 Open the catalog to page 4
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.