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MAAG CEM Drive Built to perform

MAAG CEM Drive Built to perform

MAAG CEM Drive Built to perform

Product catalog summary
Introduction
The MAAG CEM Drive is an innovative, integrated, and modular drive system designed by FLSmidth MAAG Gear for vertical mills. It combines proven MAAG Gear technology with a novel motor design to create an energy-efficient system housed in a single unit. This system offers a wide power range and high availability, optimizing material grinding processes.

System Components
  • Transformer: The transformer is designed to match local conditions, featuring a robust construction for reliable operation in harsh environments. It uses environmentally friendly, low-maintenance dry-type transformers, reducing the need for additional safety equipment.
  • Variable Frequency Converter (VFC): The VFC allows continuous adjustment of mill speed to meet specific grinding requirements. It features a soft start, slow turning, and positioning for maintenance, operating at a low voltage with high pulse frequency for rapid torque adjustments.
  • Motor: The core of the system is a permanent magnet synchronous motor with a loss-optimized single-tooth coil, minimizing rotation loss and energy costs. Its modular design supports different output levels and maintains high efficiency even if one segment fails.
  • CEM Gear Unit: This component enhances the proven PV stage with a torque split, eliminating the need for a bevel gear stage. It features maintenance-free sleeve bearings and a compact design compatible with most existing mills.
  • Oil Supply Unit: A single oil supply unit manages both motor cooling and gearbox lubrication, simplifying storage and provision of consumables.

Monitoring and Control
An extensive sensor network monitors critical indicators, allowing for quick adjustments to process parameters and minimizing unscheduled downtime.

Customization and Customer Care
MAAG provides comprehensive customer care, ensuring the system is tailored to local conditions and individual requirements.
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Catalog excerpts

MAAG CEM Drive Built to perform-1

MAAG CEM Drive Built to perform

 Open the catalog to page 1
MAAG CEM Drive Built to perform-2

New drive system – Ingenious and integrated Benefits of the MAAG CEM Drive for mill operations - Variable speed - Soft start of the mill - Adaptable to the composition of varying material grades - Optimum balance between smooth operation and energy efficiency - The ability to accommodate different materials in the same mill - Infinitely variable speed allows slow turning and exact positioning for maintenance Introduction With the novel, integrated and modular MAAG CEM Drive concept, FLSmidth MAAG Gear combines the benefits of the proven MAAG Gear technology used all over the world for many years...

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MAAG CEM Drive Built to perform-3

Innovative technology turn prolongs equipment service life. The perfectly matched components minimize system perturbations. The VFC has been tested under the toughest operating conditions and meets the most demanding requirements. With protection class IP65, the VFCs can also be positioned in the immediate vicinity of the mill. The modular design, with individually controlled stator segments, supports different output levels with a high degree of standardization. The adjustable drive delivers constant torque over a wide range of speeds, with consistently high efficiency. With its segmented construction,...

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MAAG CEM Drive Built to perform-4

www.FLSmidthMaagGear.com CEM Gear Unit The CEM gear stage meets the industry-leading MAAG high standards. This is an enhancement of the proven PV stage (planetary stage with torque split) of the well known WPV gearbox. The motor and gearbox are in the same axis and are directly coupled, eliminating the bevel gear stage peviously used. The planetary stage is fitted with smooth-running, maintenance-free sleeve bearings. Its reduced height and compact design also provides compatibility with most existing types of mill. This also makes the MAAG CEM Drive an ideal solution for replacement projects. Oil...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.