Individual Industry Solutions
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FLSmidth MAAG Gear’s sector solutions The know-how we have gathered over the course of decades allows us to meet all our customers special requirements in many different sectors – from plastics via food processing all the way to heavy industry and energy supply – in a flexible and customized way. Gear units for many applications When special requests, small series or even individual designs are required, individual solutions are the order of the day and these can only be offered by a medium-sized company with demonstrated flexibility and transparency. FLSmidth MAAG Gear has been...

Production capabilities Our combined production and outsourcing range for gears covers torques from 10 to 15,000 kNm and up to 200 t of weight. Girth gears of up to 11 m in diameter and 40 t of weight. Annuluses with internal gears up to 6.5 m. Bevel sets with wheels that are 2.5 m in diameter are manufactured in our production facilities in Poland and Italy. The facility in Poland is equipped with hardening ovens which allow, among other technologies, case carburizing of components up to 2.5 m in diameter and length. Transparent production planning and manufacturing with state-ofthe-art...

Casings Depending on the design, classical split housings or other designs with a focus on easy maintenance are available. Casings can be made out of ductile cast iron or as manufacture steel constructions. Sturdy constructions ensure high acoustic and dynamic qualities. Shaft seals are designed to resist harsh operating conditions and to protect internal components from contamination. Gears In order to ensure strength, give the teeth the highest wear resistance and allow for compact construction, FLSmidth MAAG Gear uses case-hardened steels only for pinions and wheels. Girth gears are made...

Radial and axial bearings With extensive experience in gears, F ­ LSmidth MAAG Gear has just as much experience in hydrostatic and hydrodynamic radial and axial journal bearings lined with Babbitt metal. The high-quality axial thrust pads, for example, are usually used below the grinding table with the purpose of absorbing static and dynamic loads. Depending on the gear size and loads, these bearings are available as pure hydrodynamic bearings, lubricated by low pressure systems, or as hydrostatic bearings, supported by a high pressure oil circuit. Lubrication systems Depending on the...

Industries Cement and minerals Large and high-torque planetary and helical gear units are used in mills in the cement and mineral industry, where operational safety and availability are of the utmost importance. Apart from drive units for mills, FLSmidth MAAG Gear also supplies shaftmounted gears, as well as helical and bevel helical gearboxes for driving a wide variety of conveyors and lifting equipment. Careful design and impeccable assembly work guarantee the durability of FLSmidth MAAG Gear units. (See our brochures for the cement and mineral industry) Food High torques and thrust...

ent small series and “one-off solutions" have been developed to drive kneaders, calenders or melt pumps for the rubber and plastic industry. Also, for the production of glass and carbon fibre mats, FLSmidth MAAG Gear has been asked to develop a special dual pinion gearbox for the production of the fuselage of one of the newest air craft carriers. Other gearboxes and girth gears are used for mixing and homogenizing semi raw materials in the chemical and pharma industry. Test benches A wide variety of gear units have been developed for test benches for the automotive, aviation and defence...

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