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Top service gyratory crusher

Top service gyratory crusher

Top service gyratory crusher

Product catalog summary
Introduction
FLSmidth's Top Service (TS) gyratory crushers are the latest generation of crushers, building on a legacy of quality dating back to the early 1900s. These crushers are designed to withstand harsh mining and quarry conditions, with a focus on safety, maintenance, and functionality.

Design and Variations
The TS gyratory crusher features a revolutionary design that allows major service and maintenance functions to be performed safely from the top. This design simplifies safety procedures, reduces costs, and increases equipment availability compared to traditional bottom service crushers. FLSmidth offers two variations: the Heavy Duty (TS) for most mining applications and the Ultra Duty (TSU) for extreme applications requiring extra motor power and heavier sections.

Features
The TS crushers include several optional features such as drive motors, PLC automation systems, and specialty maintenance tools. Key design features include:
  • Bar-type spider with a 4-bolt design for easy maintenance.
  • Spiral bevel gearing for larger installed power.
  • Rotatable countershaft assembly for fine gear mesh adjustment.
  • Top serviceable eccentric and hydraulic piston for efficient maintenance.
  • Threadless mainshaft design for improved strength.
  • Custom chamber profiles tailored to customer requirements.
  • Integral mainshaft lifting eye for easy handling.
  • Grease spider lubrication for simpler maintenance.
  • Bronze spider bushing for improved life and impact resistance.
  • Pressurized dust seal to minimize contamination.
  • Identical oil used in hydraulic and lubrication systems to prevent cross-contamination issues.

Dimensions and Capacities
The document provides detailed dimensions and capacities for various crusher sizes, highlighting the flexibility and scalability of the TS line to meet different operational needs.

Conclusion
The TS gyratory crushers by FLSmidth offer a modern, efficient, and safe solution for mining operations, with design features that enhance durability, flexibility, and maintenance efficiency.
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Catalog excerpts

Top service gyratory crusher-1

Top service gyratory crusher

 Open the catalog to page 1
Top service gyratory crusher-2

Top Service (TS) gyratory crushers FLSmidth’s legacy of quality crushers dates back to the Traylor and FullerTraylor gyratory crushers of the early 1900s. FLSmidth crushers have continuously withstood the harshest requirements found in the world’s mines and rock quarries. Through constant and continual improvements in engineering to meet customer needs, FLSmidth is a proven and preferred crusher supplier throughout the industry. The Top Service (TS) gyratory crusher is the latest generation of gyratory crusher offered by FLSmidth. This entire crusher is engineered from the ground up, focusing...

 Open the catalog to page 2
Top service gyratory crusher-3

Using today’s most modern analysis techniques, FLSmidth’s TS gyratory crushers are structurally sound from the inside out. With the Top Service design, FLSmidth not only concentrated on providing a crusher that was durable, but also flexible enough to meet the various requirements of our customers. The Top Service line has two variations available, depending on the application and customer requirements. FLSmidth offers its Heavy Duty (TS) for the bulk of the mining applications but also has available its Ultra Duty (TSU) model that is specifically designed for extreme applications where extra...

 Open the catalog to page 3
Top service gyratory crusher-4

Optional features • Drive motor • Drive guard • Dump pocket seal • PLC automation system • Specialty maintenance tools • Split shells • Countershaft extension • Ultra duty for very hard ores • Torque limiting coupling • Custom wear components • Crusher stations • Mobile • Stationary • Semi-mobile 1. The bar-type spider’s 4-bolt design reduces the amount of time required to remove and it’s slim design reduces the overall amount of space necessary during maintenance. 2. Spiral bevel gearing allows for larger installed power on the crushers. 3. The countershaft assembly is rotatable to allow for...

 Open the catalog to page 4
Top service gyratory crusher-5

1. Bar-type spider 6. Custom chamber profiles 2. Spiral bevel gearing 7. Integral mainshaft lifting eye 3. Countershaft assembly 8. Grease spider lubrication 4. Top serviceable eccentric and hydraulic piston 9. Bronze spider bushing 5. Threadless mainshaft design 10. Top shell wear plates 11. Dust seal pressurized chamber 12. Bottom shell view ports (not shown) 13. Identical lube and hydrualic oil

 Open the catalog to page 5
Top service gyratory crusher-6

Crusher weight Crusher Size

 Open the catalog to page 6
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Capacity mtph / (stph) Crusher Size Above values are estimated based on 16kw/hr/t ore, 1.6 t/m3 bulk density and fine and coarse feed gradations.

 Open the catalog to page 7
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Copyright © 20 M FLSmidth AIS. ALL RIGHTS RESERVED. FLSmidth is a (registered) trademark of FLSmidth AIS. This brochure makes no offers, representations or warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time. Mineral Processing Technology Center E-mail: [email protected]

 Open the catalog to page 8

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.