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Screen Media

Screen Media
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Screen Media

Product catalog summary
Overview
FLSmidth is a prominent manufacturer of screening systems, offering a diverse range of products such as stainless steel, carbon steel, polyurethane, rubber, and woven wire screening systems. Their MeshcapeTM screen surface media includes various screens and panels tailored for different industrial applications.
Product Categories
  • Wedge Wire: Features fully welded centrifuge baskets, screen baskets, flat panels, sieve bends, and custom screen panels designed to minimize blinding and pegging.
  • Polyurethane: Includes modular systems like PIPOTM and KOKOTM, continuous slot, tension mat, and trommel screen panels, known for reducing build-up and enhancing throughput.
  • Combination and Specialty Products: Offers Poly Ripple, TRIA, and PIPOTM Perf, providing unique solutions for challenging screening applications.
  • Woven Wire: Constructed from materials like stainless steel and exotic materials, suitable for scalping, classification, and sizing operations.
  • Rubber: Provides moulded modular systems and punched rubber tension mats, offering high resistance to cutting and abrasion.
  • Perforated Plate: Available in various shapes and thicknesses, suitable for industrial applications with strong and durable properties.
Services
FLSmidth offers on-site technical assistance for installation, maintenance, and repairs, along with process optimization, product development, screen audits, and performance analysis.
Woven Wire Screen Cloth
FLSmidth provides a versatile range of woven wire screen cloths, ideal for mining and aggregate industries, available in various aperture types to reduce blinding and pegging.
Poly Ripple and TIRO Panels
These panels are designed to minimize blinding and pegging, featuring a flat surface that increases throughput. TIRO panels are modular and easy to replace, suitable for sand, gravel, and mineral processing.
Wire Conveyor Belts
Designed for high-temperature applications, these belts are corrosion-resistant and suitable for food processing, industrial, and mining applications.
Wedge Wire Screens
These screens enhance efficiency with large open areas, reducing blinding and pegging, used in industries like coal processing, mineral beneficiation, and food processing.
Conclusion
FLSmidth's comprehensive range of screening products and services is designed to meet the diverse needs of the mining and aggregate industries, providing innovative solutions for efficient material processing.
Sieve Bend Screens
FLSmidth offers high-quality sieve bend screens, ideal for industries such as mineral processing, coal washing, and sewage treatment, featuring energy-efficient operation, resistance to clogging, and easy replacement.
Wedge Wire Trommel Screen
These cylindrical rotating screens are used for separating solids from liquids or other solids, suitable for industries like sugar and mineral processing, offering long-lasting stainless steel construction and lower maintenance costs.
Centrifuge Baskets
FLSmidth provides robust centrifuge baskets made from high-quality stainless steel and carbon steel, ideal for dewatering in industries such as coal and salt, featuring high open area and precise slot openings.
XIFTM Aperture
This advanced modular polyurethane screen offers up to 30% greater open area, superior efficiency, and high wear resistance, designed for fine aperture applications in mineral and coal processing.
Continuous Slot Aperture Panel
These panels provide a high open area, ideal for fine sizing and dewatering, offering up to 50% greater throughput and compatibility with various modular systems.
LUDODECK® Signature Apertures
FLSmidth manufactures special purpose apertures for challenging applications, including small aperture series and boomerang aperture series, designed for flexibility and resistance to pegging.
PIPOTM Modular Screen Panel Systems
The PIPOTM systems offer easy installation and maintenance with modular panels available in various configurations, suitable for mineral processing and aggregate industries.
KOKO Modular Panel Systems
The KOKO system provides an efficient and economical screening solution with a simple change-out process, ideal for minerals processing and applications where blinding reduces efficiency.
Harp Screens
Harp screens are used for difficult materials where blinding is an issue, offering higher open areas and increased throughput, suitable for sticky and damp materials.
See more

Catalog excerpts

Screen Media-2

Screening Media As the premier manufacturer of stainless steel, carbon steel, polyurethane, rubber and woven wire screening systems, FLSmidth offer the most comprehensive and innovative range of MeshcapeTM screen surface media including: Wedge Wire • Fully welded centrifuge baskets • Screen baskets • Flat panels • Sieve bends • Custom screen panels • Water intake screens • Water well screens • Intertank screens • Trommel screens Polyurethane • PIPOTM Two modular screen system • PIPOTM Three modular system • Continuous slot • Tension mat • Trommel screen panels • Custom designed panels • KOKOTM...

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Screen Media-3

MeshcapeTM Woven Wire Screen Cloths FLSmidth® have a wide range of woven wire screen cloths - the most versatile and common screening medium in the mining and aggregate industry. There are two types of woven wire screen cloths based on manufacture method: • Woven Wire Screen Cloth Woven Wire Screens: manufactured in Vibro OptimaxTM wire, AISI 304, 316, BMS and GMS. Woven Wire Mesh: manufactured in AISI 304, 316 and BMS. AISI 304 is the normal for stock purposes to 160 mesh, after which AISI316. Woven Wire Mesh Cloth Scalping operations Classification – coarse and fine screening Sizing Mineral...

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Screen Media-4

MeshcapeTM Woven Wire Square Harp Screens MeshcapeTM Woven Wire Square Harp Screen Cloths are made with stainless steel, Vibro OptimaxTM and other exotic materials and are manufactured using round wires. The wires are woven, forming a wave pattern with transverse wire clusters holding the wires together to provide excellent open area for peak performance. Square Harp has excellent open area and is ideal for applications where pegging and blinding of apertures are an issue. Poly-Ripple Aperture Size (mm) Ordering woven wire When ordering woven wire, specify the following for best results: • Quantity...

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Screen Media-5

Poly Ripple - Square and TRIA Construction MeshcapeTM Poly Ripple Screen Panel Poly Ripple (Polyurethane Vibro OptimaxTM) panels are screens with non-woven wires bound together by polyurethane bands to reduce, or even eliminate blinding and pegging of screen surfaces. Sand and gravel industry Mineral processing The polyurethane bands are located above the bucker bars creating a flat surface in which the wires can move independently. The flat, more active screen surface reduces build-up and increases throughput, virtually eliminating the need to shut down for screen cleaning. Reduces or eliminates...

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Screen Media-6

Woven Wire Mesh FLSmidth® woven wire mesh is a woven textile made of metallic material flexible enough to be woven into a variety of shapes and sizes. All materials are woven from wire as thick as 1.6 diameter to 0.016 diameter - finer than a human hair. State of the art equipment and a team of qualified experts manufacture wire screens, wire mesh and wire mesh products are suitable for all applications. Steel - spring steel, bright and galvanised mild steels Stainless steel - chromium steel, nickel chromium steel and nickel chromium molybdenum steel and heat resisting steel Non-ferrous metal...

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Screen Media-7

MeshcapeTM Bolted Pin System The MeshcapeTM Bolted Pin System (BPS) is a modular polyurethane screening surface to meet present and future demands of the crushing industry. They are available in rubber, polyurethane, perforated plate, wedge wire and wire screen configurations. Components Grommet A mushroom shaped bush that is spigoted into the disc top frame and “L” bolted into position securely latches the panel to the frame allowing high ‘G’ force operation of Mining and quarrying industry screening applications Sizing Dewatering Drain and rinse the machine. The ‘bolted’ assembly negates the...

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Screen Media-8

Polyurethane Tension Mats FLSmidth® offer a comprehensive range of Polyurethane Tension Mats. Polyurethane exhibits the elasticity of rubber and provides significant advantages for applications when used as a screening surface. The distinct advantage polyurethane mats have over rubber is the accuracy of the cast apertures and resistance to sliding abrasion (longer wearing). Polyurethane tension mats allow for more precise screening compared to the punched apertures Screens Features and Benefits • Quartz • Fully cast screen cloth available in both slotted and square apertures • Sand • Reinforced...

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Screen Media-9

Rubber Screening Systems FLSmidth® Rubber Screeninq be used in tension mat, modular or special heavy duty steel backed ■ ■ ■ * * ' ' ■ ■ - Our rubber screening systems have been specifically developed to provide maximum screening damage by cuts and abrasion. Our panels come in a range of standard Modular Rubber Screening System modules and configurations or can be engineered to suit specific Moulded Modular Screening Systems FLSmidth manufacture moulded modular rubber screening systems from a range of premium high strength rubber formulations. The systems perform well in wet environments with...

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Screen Media-10

Perforated Plate Perforated materials have been used for screening and sorting for as long as, if not longer than, woven wire screen cloth. Manufacturing a perforated plate involves cold punching sheets with an arrangement of holes in various shapes, sizes and patterns. Specifications Perforated sheets can be manufactured with the following types of holes in a wide variety of patterns: • Round • Square • Rectangular • Oblong • Hex • Slotted Subject to the material type, thickness, aperture type and the size of the plate, FLSmidth can produce: • Perforated plates from 0.5 up to 20mm thick • Aperture...

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Screen Media-11

Wire Conveyor Belts Wire Conveyor Belts were introduced to fulfil the need of transporting large quantities of items through conditions that were beyond the capabilities of traditional conveyor belts. FLSmidth provides unmatched leadership in the manufacturing of wire belts. They are field-proven and have been involved in the South African market for over 75 years. They are ideal for applications in automated or semi-automated processes that operate with temperatures ranging from -80°c to 1200°c. Food processing Industrial applications Mining application Agricultural applications AISI 304 AISI...

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All FLSmidth Dorr-Oliver Eimco catalogs and technical brochures

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.