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Raptor high-performance cone crushers

Raptor high-performance cone crushers
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Raptor high-performance cone crushers

Product catalog summary
Overview
The Raptor high-performance cone crushers are engineered with input from global plant operations and maintenance personnel, focusing on reducing maintenance time and enhancing production. They are characterized by high structural integrity, accessibility, mobility, versatility, security, superior bronze bearing technology, and automation.
Key Features
  • High Reliability: Constructed with high-grade steel components and reliable surface finishes.
  • Accessibility: Includes main frame inspection ports and cartridge countershaft boxes for enhanced access.
  • Mobility: Features mobile closed circuit plants that are easily transportable on a portable chassis.
  • Versatility: Suitable for high-quality aggregate production and demanding mineral processing applications.
  • Security: Utilizes "Fail Safe" hydraulics and counterclockwise rotating crushing action for safety.
  • Automation: Equipped with advanced overload sensing technology and an automation system for performance optimization.
Model Specifications
  • Raptor 200: Durable, low-profile design with inverted tramp release cylinders and an anti-spin option.
  • Raptor 300: Offers slower speed ratios for flexibility, advanced hydraulics, and mobile closed circuit plant capabilities.
  • Raptor 400: Ideal as a secondary crusher, featuring a large feed opening and high-pivot-point crushing action.
  • Raptor 500: Includes heavy-duty alloy steel components, significant eccentric throw, and high pivot point crushing action.
  • Raptor 600: Designed for high production with a wide operating speed range and interchangeable components.
  • Raptor 900: Provides flexibility in speed, high pivot point, and increased throw for improved throughput.
  • Raptor 1000: Features interchangeable components, multiple liner options, and a socketless design.
  • Raptor 1100: Includes an integrated countershaft, heavy-duty three-arm main frame, and advanced hydraulics.
  • Raptor 1300: Offers improved head action, integral countershaft assembly, and fail-safe hydraulic relief for reliability.
Conclusion
The Raptor series of cone crushers provides a comprehensive range of models designed to meet various industrial needs, offering high reliability, versatility, and advanced technology for efficient and safe operations.
Raptor 2000 Overview
The document details the Raptor 2000 cone crusher, designed for high-capacity and demanding applications in mineral processing, highlighting its features, specifications, and performance capabilities.
Key Features of Raptor 2000
  • Maximum capacity cone crusher suitable for high tonnage applications.
  • Incorporates fail-safe hydraulics and an integral countershaft assembly.
  • Features a replaceable non-contacting T/U seal arrangement and ductile iron eccentric.
  • Spiral bevel gearing and double-acting tramp release and clearing cylinder.
  • Direct drive at 2500 hp with variable speed option.
Specifications
  • Various models (Raptor 200 to Raptor 2000) with different settings and capacities.
  • Capacities are provided in both US standard (stph) and metric (mtph) units.
  • Settings range from short head fine to standard coarse, with specific minimum and maximum capacities for each model.
Performance
  • Improved head action for higher capacity and power consumption.
  • Increased bowl travel for lower operating costs.
  • Proven 2500 horsepower performance with direct drive and variable speed capability.
Considerations
  • Capacities are not guaranteed and can vary based on application-specific factors such as feed size, material characteristics, and feed arrangement.
Contact Information
For further inquiries, contact FLSmidth Salt Lake City, Inc. at +1 801 871 7000 or email [email protected].
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Catalog excerpts

Raptor high-performance cone crushers-1

Raptor high-performance cone crushers

 Open the catalog to page 1
Raptor high-performance cone crushers-2

Raptor high-performance cone crushers ® Largest cone crusher in the world (Raptor 2000) Most diverse product line on the market Continual focus on improving technology to meet the demands of the industry needs High reliability Raptor cone crushers have been designed with input from plant operations and maintenance personnel around the globe. This input has led to many designs and features that reduce maintenance time and increase production. Structural integrity Raptor cone crushers’ critical load bearing components meet specifications that typically exceed what is commonly offered in a conventional...

 Open the catalog to page 2
Raptor high-performance cone crushers-3

Mobility Raptor cone crushers offer mobile closed circuit plants. Productive and versatile, the Raptor cone crusher is readily mounted and easily transportable on a portable cone/ screen chassis. Versatility The Raptor cone crusher offers more flexibility in the production of high quality aggregates such as ballast, road base and asphalt chips. The Raptor cone has also earned a leading reputation in the mining industry, operating in some of the most demanding mineral processing applications worldwide. Security Raptor cone crushers employ "Fail Safe" hydraulics to ensure protection from mechanical...

 Open the catalog to page 3
Raptor high-performance cone crushers-4

5. Feed Plate Assembly 8. Mantle 9. Bowl Liner 10. Socket Liner 11. Adjustment Ring 12. Clamping Cylinder 13. Main Frame 14. Main Frame Liner 15. Main Frame Seat Liner 16. Tramp Release Cylinder 17. Main Shaft 18. Eccentric 19. Counterweight 20. Gear Raptor 200 features ? Durable, low-profile design ? Can be mounted onto a portable chassis ? Inverted tramp release cylinders keep hydraulics cleaner than conventional designs ? One accumulator means less maintenance Similar to the 300/400 crusher, the 200 crusher has slower speed ratios which allow for greater flexibility in production, along...

 Open the catalog to page 4
Raptor high-performance cone crushers-5

Raptor 300 Hopper Assembly Bowl Adjustment Cap Drive Ring Feed Plate Assembly Head Assembly Torch Ring Mantle Bowl Liner Socket Liner Adjustment Ring Clamping Cylinder Main Frame Main Frame Liner Main Frame Seat Liner Tramp Release Cylinder Main Shaft Eccentric Counterweight Gear Countershaft Pinion Wedge Arm Guard Raptor 300 features Our Raptor® 300 cone crushers deliver significantly higher production at lower costs to succeed against today's toughest economic challenges. The Raptor 300 offers the versatility of slower speed ratios which allow for more flexibility in production. This machine...

 Open the catalog to page 5
Raptor high-performance cone crushers-6

Hopper Assembly Bowl Adjustment Cap Drive Ring Feed Plate Assembly Head Assembly Torch Ring Mantle Bowl Liner Socket Liner Adjustment Ring Clamping Cylinder Main Frame Main Frame Liner Main Frame Seat Liner Tramp Release Cylinder Main Shaft Eccentric Counterweight Gear Countershaft Pinion Wedge Arm Guard Slower speed ratios allow flexibility in production Durable, low-profile design Can be fitted onto a portable chassis Inverted tramp release cylinders keep hydraulics cleaner than conventional designs One accumulator means less maintenance The Raptor 400 cone crusher is an ideal solution as a...

 Open the catalog to page 6
Raptor high-performance cone crushers-7

Raptor 500 Hopper Assembly Bowl Adjustment Cap Drive Ring Feed Plate Assembly Head Assembly Torch Ring Mantle Bowl Liner Socket Liner Adjustment Ring Clamping Cylinder Main Frame Main Frame Liner Main Frame Seat Liner Tramp Release Cylinder Main Shaft Eccentric Counterweight Gear Countershaft Pinion Wedge Arm Guard Raptor 500 features Because of its large head diameter of 59.06 inches (1.5 m) and ideal eccentric motion, the Raptor 500 cone crusher can accept feed that is up to 25 percent larger than can be accepted by competitive cones with less throw or similar head diameter, while producing...

 Open the catalog to page 7
Raptor high-performance cone crushers-8

5. Feed Plate Assembly 8. Mantle 9. Bowl Liner 10. Socket Liner 11. Adjustment Ring 12. Clamping Cylinder 13. Main Frame 14. Main Frame Liner 15. Main Frame Seat Liner 16. Tramp Release Cylinder 17. Main Shaft 18. Eccentric 19. Counterweight 20. Gear Raptor 600 features ? Wide operating speed range ? Upgradable ? Long liner life ? Less maintenance ? Interchangeable components ? Easy retrofit ? Raptor 900 frame components ? Longer sleeve bushings ? 65" head diameter The Raptor 600 cone crusher is designed to use a four arm lower frame with a countershaft contained by one of the four arms....

 Open the catalog to page 8
Raptor high-performance cone crushers-9

Hopper Assembly Bowl Adjustment Cap Drive Ring Feed Plate Assembly Head Assembly Torch Ring Mantle Bowl Liner Socket Liner Adjustment Ring Clamping Cylinder Main Frame Main Frame Liner Main Frame Seat Liner Tramp Release Cylinder Main Shaft Eccentric Counterweight Gear Countershaft Pinion Wedge Arm Guard Raptor 900 features The Raptor 900's 70-inch (1.8 m) head diameter and integral countershaft built into the four-arm mainframe means the 900 is not only large, but it's one of the most robust crushers in its size range. Like all Raptor models, the high pivot point and large crushing stroke offer...

 Open the catalog to page 9
Raptor high-performance cone crushers-10

Hopper Assembly Bowl Adjustment Cap Drive Ring Feed Plate Assembly Head Assembly Torch Ring Mantle Bowl Liner Socket Liner Adjustment Ring Clamping Cylinder Main Frame Main Frame Liner Main Frame Seat Liner Tramp Release Cylinder Main Shaft Eccentric Counterweight Gear Countershaft Pinion Wedge Arm Guard Raptor 1000 features ? Interchangeable bowl, hopper and adjustment cap ? Multiple liner options ? Hanging double-acting cylinders ? Socketless design ? Inspection portholes (optional) ? Design improvements around the arms to keep material build-up from causing problems The Raptor 1000 model consists...

 Open the catalog to page 10
Raptor high-performance cone crushers-11

Raptor 1100 Hopper Assembly Bowl Adjustment Cap Drive Ring Feed Plate Assembly Head Assembly Torch Ring Mantle Bowl Liner Socket Liner Adjustment Ring Clamping Cylinder Main Frame Main Frame Liner Main Frame Seat Liner Tramp Release Cylinder Main Shaft Eccentric Counterweight Gear Countershaft Pinion Wedge Arm Guard Raptor 1100 features Previously our largest cone crusher on the market, the Raptor 1100 breaks productivity barriers and features an integrated countershaft in a three-arm mainframe for unmatched durability. Whether accepting coarse feeds, intermittent feeds, high yields or simply...

 Open the catalog to page 11

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.