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QCXRoboLab Minerals

QCXRoboLab Minerals
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QCXRoboLab Minerals

Product catalog summary
Introduction to QCX/RoboLab®
The QCX/RoboLab® by FLSmidth is a laboratory automation system developed over 30 years, known for its flexibility, reliability, and scalability. It integrates sampling, sample preparation, and analysis, enhancing quality assurance and process control in mineral processing and commercial laboratories.
System Structure and Modularity
The QCX system is modular, allowing for different levels of automation from small setups to fully automated systems. This modularity facilitates phased integration into existing environments, adhering to industry standards for reliability and robustness.
Automation Solutions
FLSmidth provides solutions ranging from manual machines to fully automated QCX/RoboLabs. Semi-automated equipment can be arranged flexibly, with robots handling sample processing tasks, reducing manual errors and increasing efficiency.
Advantages of QCX/RoboLab
  • Flexible sample preparation based on individual recipes.
  • Non-linear operation for fast track samples.
  • Scalability to meet new demands.
  • Robots offer better reliability than conveyors and manipulators.
High Capacity Solutions
Robotic solutions for sample crushing, pulverization, dosing, and preparation for XRF/XRD analysis improve sample quality, reduce labor, and eliminate repetitive tasks.
Sample Crushing and Pulverization
The crushing cell automates initial sample preparation, reducing manual handling. The pulverizing cell ensures consistent quality and operates 24/7, freeing personnel for more valuable tasks.
Sample Dosing
The sample dosing cell accurately divides samples for various analyses, reducing manual dosing errors. It supports immediate automatic analysis and integrates with fire assay and wet laboratory processes.
Powder Preparation and Fusion
This system automates fine pulverization and pressing of samples for XRF/XRD analysis, offering high sample quality and throughput with minimal supervision.
Conclusion
The QCX/RoboLab® provides a comprehensive solution for laboratory automation, enhancing efficiency, accuracy, and safety in sample processing.
Overview
The document provides an overview of the QCX system, a laboratory automation solution for minerals and metals processing facilities, highlighting its capabilities in sample preparation, analysis, and integration with process control systems.
QCX Software
The QCX/Laboratory software module is central to the system, offering control over sampling, preparation, and analysis. It combines LIMS and LAS functionalities, allowing for customization and integration with external systems. Key benefits include automatic data capture, compliance with QA standards, and customizable automation features.
QCX Modules
Several application modules are available, including QCX/RoboLab for automated sample preparation, QCX/AutoSampling for automatic sampling execution, and QCX/BlendExpert for material chemistry control and stockpile management.
Equipment
The document lists various equipment options, such as pulverizers, crushers, and drying ovens, which are part of FLSmidth's offerings for automated solutions or standalone use. These tools support the complete range of sample preparation and analysis.
Project Execution
The project execution process is divided into four phases: system engineering, shipment and installation, commissioning and optimization, and after-sales service. Each phase involves specific tasks to ensure successful implementation and operation of the QCX system.
Customer Support & Services
FLSmidth offers a range of services, including service and migration agreements, remote services, and training. These services aim to maximize system performance and customer satisfaction.
Training
Training courses are available at various levels, from introductory to expert, ensuring that plant staff can fully utilize the QCX system. Courses cover topics such as laboratory automation, equipment operation, and software maintenance.
Case Study
A case study highlights the use of the QCX/RoboLab system by Labtium Oy, showcasing its capacity to handle up to 600 samples per day while improving working conditions and reducing environmental impact. The system integrates with existing LIMS for seamless operation and traceability.
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Catalog excerpts

QCXRoboLab Minerals-1

Laboratory Automation

 Open the catalog to page 1
QCXRoboLab Minerals-2

QCX/RoboLab® from FLSmidth Over 30 years of development across multiple platforms and a comprehensive base of installed systems have made the QCX platform the frontrunner in the industry. QCX/RoboLab sets new standards in laboratory automation for flexibility, reliability, scalability... The QCX system FLSmidth QCX system is a quality control system that supports a range of quality control aspects at all relevant stages of mineral processing and in commercial laboratories, environment, incorporating all key activities in a single integrated system. FLSmidth has extensive experience in plant process...

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QCXRoboLab Minerals-4

From single machines to multi cell QCX/RoboLabs FLSmidth offers a comprehensive array of systems and equipment for minerals and mining laboratories, from manual machines over mechanized systems to fully automated complex high capacity QCX/RoboLabs. As part of the main philosophy in FLSmidth's laboratory solutions, most of the equipment is designed as semi-automated equipment. This means that it can be operated manually as stand alone equipment. In such an operation a small investment will increase sample preparation quality. A solution for every need A natural 'next step' is to combine semi-automated...

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QCXRoboLab Minerals-5

to integrate the semi-automated equipment in a flexible circular layout where a robot does the sample handling. This could be an installation with crusher/splitter, one or more pulverizers, presses, and sample fusion integrated to an XRF or other analysis fire assay. Advantages The QCX/RoboLab offers numerous advantages: • ample preparation is flexible S and based on individual sample preparation recipes • on-linear operation enables N fast track samples • quipment can be added E if new demands arises such as particle sizing If very high capacity is required more RoboLabs can be integrated to...

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QCXRoboLab Minerals-6

Sample crushing Benefits • educes operator R ergonomic strain The coarse preparation cell automatically performs the initial sample preparation by crushing large lump samples and reducing the sample size in a rotary splitter. • Efficient use of work force • imits operator induced errors, L minimizes mixing samples • everal hours of in-feed S buffer capacity The standard configuration consists of high performance jaw crushers designed specifically for rapid reduction of large lump ore. The crushers, splitters and sample handling devices all operate under the control of the QCX software, enabling...

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QCXRoboLab Minerals-7

imthw cmih«r eruj*er After each operation the crushers and splitters are cleaned by compressed air and suction. If a pulverizing cell is connected, the splitter deposits the sample directly into the bowl in the pulverizing cell to avoid cross contamination and reduce sample handling delay. Auxiliary crushing cell equipment includes a cabinet for container cleaning and in-cell buffer positions optimizing the sample flow through • Input: coarse raw material, drill core, blast hole, etc. splitter reject material Sample Preparation Control Room

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QCXRoboLab Minerals-8

Sample pulverization Benefits • mproved and consistent quality I • abour savings, freeing personL nel for more value-adding tasks • limination of monotonous E and repetitive work • ncreased capacity & operation I 24/7 - uninterrupted service The modular sample preparation cell is a robotic system for fine pulverization of large volume samples. The preparation equipment is based on industry proven technology. The pulverizing cell, with its modular design, is a simple and robust solution with a high degree of flexibility, making it suitable for most laboratory needs. While the use of standard equipment...

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QCXRoboLab Minerals-9

The QCX/RoboLab software with its dynamic user interface allows the operator to have a full overview of the system, sample and equipment • Material input quantity: up to 3kg dry samples with a particle size less than 6mm (%") splitter reject material • Output particle size: 90-95% time and sample material j i Sample Pre pa ral i □ n Control Raam Mill Mill

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QCXRoboLab Minerals-10

Sample dosing Benefits • ccurate sub sample dosing A • osing of fluxes D • mmediate automatic analysis I - no waiting time for batch • uffer and backup B functionality • utomatic transfer to fire A assay, wet laboratory or manual processing The sample dosing cell produces sub sample portions for various analytical purposes, including: XRF/XRD, fire assay, LOI, ICP and combustion analyses. In addition, the sample dosing cell can distribute sample portions among multiple analytical cells. The dosing cell configuration is flexible and uses standard building blocks to produce a project specific solution....

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QCXRoboLab Minerals-11

Fire assay dosing The Fire Assay Dosing unit, FAD100, doses fluxes and relevant additives according to a sample specific recipe. Based on the recipe and the sample weight received via the QCX system, up to three different types of flux and additives are dosed. All dosing is done gravimetrically directly into a mixing container. After mixing, the sample- flux mixture is emptied into a fire assay crucible where minor additives in liquid or powder form can The sample is then presented to the operator for manual pickup or alternatively unloaded automatically • Capacity: 40 samples per hour • Input:...

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QCXRoboLab Minerals-12

Sample preparation for XRF/D Benefits • ncreases pellet quality, no I fluctuations in preparation • mprovse quality and I reduces variance • eplaces repetitive and R monotonous work • asy to add new functionality E e.g. particle sizing equipment This system is applicable for the mining industry and commercial labs where fine pulverization and pressing of powder samples or fusion for x-ray analysis is required. The system configuration is flexible, making it possible to incorporate or interface to traditional equipment and instruments including particle sizing and combustion analysis. This solution...

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QCXRoboLab Minerals-13

Powder & fusion facts exact configuration • Input: coarsely ground a steel support ring • Direct connection to XRF/D • Automatic integration of XRF/D results into the QCX software

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.