video corpo

Dry Process Sampling

Dry Process Sampling

Dry Process Sampling

Product catalog summary
Introduction
FLSmidth specializes in providing comprehensive sampling solutions for the cement and mineral industries. The company emphasizes the importance of representative sampling, utilizing sample variograms to optimize performance and frequency.
Sampling Solutions
  • Cement Industry: Uses samplers for powder and granular materials.
  • Mineral Industries: Employs ore sampling for coarse materials, intermediate dry process sampling, and slurry sampling systems.
Principles of Representative Sampling
Ensuring all materials have an equal probability of being sampled is crucial. This varies based on industry and material homogeneity, with complex multi-stage sampling required for inhomogeneous ore streams.
Dry and Wet Process Sampling
Dry processes allow simpler sampling due to reduced inhomogeneity, while wet processes require turbulent flows for slurry suspension, with single-stage samplers being adequate for well-mixed flows.
Sampling Standards and Solutions
Industries may follow strict ISO standards or balance cost and performance. FLSmidth offers cost-effective solutions that are practical, even if not always aligning with ideal theory.
Sampling in the Cement Industry
Sampling is crucial for process optimization and quality documentation, with routine and inspection sampling programs. FLSmidth focuses on automation for timely, consistent, and representative sampling.
Conclusion
FLSmidth's solutions cater to the diverse needs of the cement and mineral industries, offering standard and customized options for effective process optimization and quality control.
Overview
The document details various sampling equipment and systems, focusing on spot and composite samplers for materials like coal meal, clinker, and hot meal, and covers automatic sample transport systems integrated with laboratory analysis.
Types of Samplers
  • Screw Spot Sampler: Available in ATEX execution for coal meal sampling.
  • Hot Meal Spot Sampler: Includes a water cooling device for rapid sample cooling.
  • Clinker Spot Sampler: Offers two placement alternatives for clinker sampling.
  • Composite Samplers: Configurations with gravity return or blower systems for excess sample material.
Specifications
  • Temperature Range: Ambient: -10 to +40°C; Extended: -20 to +55°C.
  • Sampled Material Temperature: Up to 120°C.
  • Maximum Particle Size: 2 mm.
  • Compressed Air Supply: Dry, oil-free, 6-10 bar.
  • Electrical Power Supply: 3 phase, 360-480 V.
  • Protection Class: IP 34 (dust IP54).
Control and Automation
Local control boxes are optional for manual sample collection. Automatic solutions include pneumatic control components and integration with central control systems.
Automatic Sample Transport
  • Enhances procedures with fast turnaround, improved quality, and savings.
  • Includes tube transport systems for rapid sample transportation.
  • QCX/AutoSampling provides automatic sampling and pneumatic transport to labs.
  • System controlled by QCX/AutoSampling PC/PLC for coordinated traffic control and sample management.
Project Scope
Typical projects include automatic sampling equipment, process and laboratory stations, transport tubes, air blowers, control hardware and software, and engineering services.
Contact Information
FLSmidth has project centers in Denmark, USA, and India, providing contact details for further inquiries.
See more

Catalog excerpts

Dry Process Sampling-2

Representative sampling As a customer, you can always trust that the essential requirement for representative sampling is in focus for any sampling solution delivered by FLSmidth. Having completed hundreds of industrial process stream sampling projects, FLSmidth is a competent and experienced supplier of complete sampling solutions to the cement and mineral industries. We understand the basic theory of sampling (TOS), the rules of good, representative sampling practices as well as applicable industry specific international standards. Combining sampling with deep knowledege of relevant processes...

 Open the catalog to page 2
Dry Process Sampling-3

Representative sampling, continued Proper selection of sampling devices and their location is always of utmost importance to meet the overall objective of sampling, analysis and related process optimisation. There are no methods of analysis that can compensate for errors/bias in the sampling stages. Therefore, it is crucial to always ask yourself if the sampling method is adequate when investing in sophisticated analysis technology. For metallurgical accounting of the main feed, concentrate and tail streams, the typical picture is to have multi-stage (typically 2 or 3) sampling installations....

 Open the catalog to page 3
Dry Process Sampling-4

Chute sampler Sampling in the cement industry Backed by over 125 years as a supplier of process machinery, FLSmidth has a comprehensive cement plant sampling product program covering basically every occurring process activity from boreholes, exploration/quarry blasts to delivery/dispatch of cement. Sampling takes place throughout the cement plant for checking chemical processes, process optimisation and checking silo homogenisation as well as for documentation of product quality at various product stages. Typical analyses (but not all) conducted on the sampled material comprise: Use of pre-engineered...

 Open the catalog to page 4
Dry Process Sampling-5

Sampling in the cement industry A high degree of automation in sampling means that all samples are taken: • at the right time • at the right place • consistently Further important benefits of automated sampling from an experienced professional supplier such as FLSmidth include: • representative sampling • inimum sample to sample m cross contamination • fail-safe sample identification • correct time stamp • automatic product assignment The below diagram outlines a typical selection of samplers employed for a modern cement plant from FLSmidth: 5-7 sampling locations have automatic transport integrated...

 Open the catalog to page 5
Dry Process Sampling-6

Manual sampling solutions This page outlines the greater part of available off-the-shelf solutions for manual samplers, which in our terminology means automatically operating sampling devices, where activation of the sample delivery and sample collection is manual. A local control box is an available option for all samplers with manual sample collection. If not included within FLSmidth’s supply range, the customer must supply the sampler control either from the central control system or a local control box. Screw spot sampler (shown with optional local control cabinet) Airslide spot sampler (shown...

 Open the catalog to page 6
Dry Process Sampling-7

Automatic sampling solutions PSM composite sampling station with gravity return of excess sample material. PSM composite sampling station with excess sample material return blower. Dual PSM composite sampling station with gravity return of excess sample material (Two sampling points served by one shared sample transport sending station). Air slide sampler+mixer composite & air slide spot sampling station with excess sample material return blower. Clinker sampling concept delivering a fine ground sample to a sample transport sending station (Concept is intended for analysis at a central lab facility)....

 Open the catalog to page 7
Dry Process Sampling-8

Automatic sample transport Automatic sample transport complements automatic sampling and creates fully automated sampling procedures: • ast turnaround time from F sampling to analysis • mproved product quality and I related operational savings • ptimised overall sample O taking schedule • igh system availability H • asy connectivity to automatic E sample preparation systems • Worldwide service & support Tube transport systems have been employed for fast sample transportation in harsh industrial environments since the 1960´s . FLSmidth has been involved since the early days and has gained a market...

 Open the catalog to page 8
Dry Process Sampling-9

Project Centre Denmark FLSmidth A/S Vigerslev Allé 77 DK-2500 Valby Copenhagen Tel: +45 3618 1000 Fax: +45 3630 1820 E-mail: [email protected] Project Centre USA FLSmidth Inc. 2040 Avenue C Bethlehem, PA 18017-2188 Tel: +1 610-264-6010 Fax: +1 610-264-6170 E-mail: [email protected] Project Centre India FLSmidth Private Limited FLSmidth House 34, Egatoor, Kelambakkam (Rajiv Gandhi Salai, Chennai) Tamil Nadu – 603 103 Tel: +91-44-4748 1000 Fax: +91-44-2747 0301 E-mail: [email protected] Copyright © 2011 FLSmidth A/S. ALL RIGHTS RESERVED. FLSmidth is a (registered) trademark of...

 Open the catalog to page 9

All FLSmidth Dorr-Oliver Eimco catalogs and technical brochures

  1. Caricamat

    7  Pages

  2. Pneumapress

    8  Pages

  3. HIGHLIGHTS 2016

    32  Pages

  4. Screen Media

    24  Pages

  5. Centaurus

    5  Pages

  6. BulkExpert

    7  Pages

  7. HyLogging

    5  Pages

  8. Morenci

    1  Page

  9. Los Filos

    1  Page

  10. Zaldivar

    1  Page

  11. El Tesoro

    1  Page

  12. El Abra

    1  Page

  13. FabriClean™

    34  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.