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Automation Solutions

Automation Solutions
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Automation Solutions

Product catalog summary
Overview
FLSmidth is a prominent provider of automation solutions in the minerals industry, offering a wide range of services and products to optimize the entire minerals process flow sheet. With over 40 years of experience, FLSmidth combines extensive process knowledge with proven automation solutions to enhance efficiency and profitability.
Main Philosophies
  • Expertise: Solutions are developed by professionals with deep knowledge of minerals processes and plants.
  • Global Reach: Operates through a network of over 40 local offices supported by technology centers in Denmark, the USA, and India.
  • Openness and Independence: Solutions are designed for integration with third-party systems, ensuring flexibility and vendor independence.
Automation Solutions
  • Expert Control and Supervision (ECS): A modular platform offering advanced process control, management information systems, and operator training simulators.
  • Quality Control Systems (QCX): Includes automated laboratory solutions, in-process sampling and analysis, and blending software for quality control.
Process Control Solutions
  • ECS/ControlCenter: Provides advanced graphics and features for efficient process control and troubleshooting.
  • ECS/ProcessExpert: Offers advanced process control using technologies like MPC and Fuzzy Logic for enhanced profitability and reduced costs.
  • ECS/PlantGuide: A management information system for data collection and analysis to support business decisions.
Advanced Instrumentation
  • Impactmeter: Helps improve mill throughput and reduce energy consumption.
  • Infrared Kiln Scanner: Provides 3D visualization of kiln conditions for maintenance planning.
  • Kiln Gas Analysis: Optimizes fuel consumption and improves kiln lining life.
Electrical Solutions
  • Offers complete electrical packages for minerals plants, including power distribution, motors, drives, and emergency backup systems.
  • Provides engineering services, vendor evaluations, and reliable documentation to ensure cost-effective and risk-mitigated solutions.
Quality Control Solutions
  • QCX/RoboLab: Automates sample preparation and analysis to improve quality and safety.
  • QCX/OnStream: Provides real-time product quality information for fast control.
  • QCX/BlendExpert: Optimizes ore quality in storage facilities through blending software.
Project Management
  • Follows a structured project management approach, divided into system engineering, shipment and installation, and commissioning and optimization phases.
  • A dedicated project manager coordinates all activities, ensuring timely and on-spec delivery.
Service and Support
  • Offers training courses, service agreements, and engineering consulting to maximize the return on investment for installed solutions.
  • Service and Migration Agreements provide ongoing support and system updates to ensure long-term reliability and performance.
Conclusion
FLSmidth's commitment to innovation and customer satisfaction is evident in its comprehensive automation solutions, extensive service offerings, and global support network, making it a preferred partner in the minerals industry.
Introduction
FLSmidth leverages over 40 years of innovation in automation solutions, focusing on process knowledge to create proven solutions across the entire flow sheet.
Demonstrated Innovation
Since the first industrial fuzzy logic application in 1971, FLSmidth has advanced process control technologies, including Model Predictive Control. The company has also integrated robotics since the 1980s, enhancing quality, reliability, and safety.
Future Innovation
Aims to be the leading supplier of plant process and quality control in the minerals industry, emphasizing innovation for sustainable competitive advantage.
Reliability
Known for reliable project execution, consistently delivering on time, on cost, and on specification.
Contact Information
Provides contact details for its project centers in Denmark, USA, and India for further inquiries.
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Catalog excerpts

Automation Solutions-1

Automation solutions Automation solutions for the minerals industry

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Automation Solutions-2

Automation solutions for the minerals industry A world leader in the minerals industry, FLSmidth offers automation solutions for every part of the minerals process flow sheet. Combining extensive process knowledge with proven automation solutions, FLSmidth is the preferred automation partner to the minerals industry - helping customers optimize their processes to the highest extent possible. Electrical Solutions Automated Laboratory Online Analysis Advanced Instrumentation Training Simulation Management Information System Advanced Process Control Process Control Blend Control

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Automation Solutions-3

Use automation to optimize minerals processes FLSmidth’s automation division is committed to being a recognized value-adding technology provider in the minerals and cement industries. We offer plant-wide automation solutions and services through Competence, Cooperation and Responsibility. FLSmidth’s automation solutions range from simple equipment control to leading-edge process control solutions that seek to optimize minerals processing. FLSmidth combines its extensive process knowledge and experience as an equipment supplier across the entire flow sheet, with more than 40 years of automation...

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Automation Solutions-4

Process control solutions that optimize minerals processing ECS is an advanced software platform that compiles critical process information, allowing decision makers to adjust production objectives and optimize efficiency and profitability. FLSmidth’s extensive experience in plant automation has driven development of control solutions and process optimization that are particularly suited to the minerals industry. With features such as hardware independence, scalability, powerful I/O handling, advanced trending, proven security and an integrated engineering center, FLSmidth’s Expert Control and...

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Automation Solutions-5

More process control solutions... ECS/PlantGuide – management information & data historian system Designed to facilitate qualified business decisions, ECS/PlantGuide’s data collection engine ensures consistent quality of data collection. Reports and analysis can be generated in a variety of formats to suit management demands. ECS/PlantGuide is ideal for onsite use and for corporate reporting where data from geographically separate plants is required. Operator Training Simulator Built on extensive process behavior experience, FLSmidth’s simulation software provides an effective tool for process...

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Automation Solutions-6

Electrical solutions for complete minerals plants FLSmidth can provide: • comprehensive range of products and services for a electrical engineering • reedom of choice among the world’s leading suppliers f of top quality components and equipment • bjective advice based on hands-on site experience o and workshop expertise • ommitment to supplying state-of-the-art solutions c tailored to customer’s needs FLSmidth supplies complete electrical packages for minerals plants combined with state-of-the-art engineering experience. Packages include equipment such as: • Power distribution • Motors & drives...

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Automation Solutions-7

Quality control solutions that automate sample preparation and analysis The QCX software platform is the foundation of FLSmidth’s quality control solutions, and the comprehensive QCX product portfolio covers solutions such as: • CX/RoboLab (robotized sample Q preparation and analysis) • CX/OnStream (online process Q sampling and analysis) • CX/BlendExpert (blending Q software for mill and pile control) QCX/RoboLab - automated laboratory solutions Having automated equipment and processes in the laboratory results in significant benefits. It improves the overall quality of analysis through consistent...

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Automation Solutions-8

Project management FLSmidth’s automation track record + • 700   control systems •    automated laboratories and quality control solutions 450 + • 60 + service agreements    FLSmidth has delivered more than 1000 automation solutions for complete plants and laboratories world-wide. The project execution and site activities are clearly defined in the ISO9000-certified quality management system which focuses on delivering ‘On Cost - On Time - On Spec’ - and FLSmidth’s worldwide network of offices ensures local support. Typically, project execution is divided into three phases: 1) System Engineering...

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Automation Solutions-9

Product life-cycle services Service Agreements include access to a 24/7 hotline for emergency inquiries which ensures minimal system down-time in case of adverse events. Migration Agreements ensure reliable, safe and trouble-free long-term operation by continuously migrating systems to the latest software and hardware. FLSmidth recognizes that long-term success and customer satisfaction depends on servicing and maintaining installed solutions. FLSmidth has designed a number of services to best support its customers in maximizing return on their investment: • raining courses to ensure maximum...

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Automation Solutions-10

Innovating for the future FLSmidth is dedicated to being the leading supplier of plant process and quality control to the minerals industry. Innovation will play an increasingly important role in ensuring sustainable competitive advantage in an ever-changing economy. Knowledge at Work Choosing FLSmidth means driving innovation to the maximum and ensures customers always benefit from the latest technologies and knowledge. FLSmidth’s proven track record for reliability and project execution means customers have come to expect delivery on time, on cost and on spec, every time. Delivered • Implemented...

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Automation Solutions-11

Project Centre Denmark FLSmidth A/S Vigerslev Allé 77 DK-2500 Valby Copenhagen Tel: +45 3618 1000 Fax: +45 3630 1820 E-mail: [email protected] Project Centre USA FLSmidth Inc. 2040 Avenue C Bethlehem, PA 18017-2188 Tel: +1 610-264-6010 Fax: +1 610-264-6170 E-mail: [email protected] Project Centre India FLSmidth Private Limited FLSmidth House 34, Egatoor, Kelambakkam (Rajiv Gandhi Salai, Chennai) Tamil Nadu – 603 103 Tel: +91-44-4748 1000 Fax: +91-44-2747 0301 E-mail: [email protected] Our brochure makes no offers, representations or warranties (express or implied), and information...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.