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WCENBR1050

WCENBR1050
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WCENBR1050

Product catalog summary
Overview
Flowserve Worcester Controls offers a range of three-piece ball valves, including Series 44, Series 45, and Series 59, designed for durability, cycle life, leak tightness, and automation. These valves are built to ANSI B16.34 specifications, ensuring strength and reliability in various industrial applications.
Series 44 Ball Valves
This series features advanced seal technology and a body mount bracket design, enhancing durability and reducing inventory needs. Key features include high cycle life stem seals, full ANSI B16.34 compliance, and a standardized center body mounting pad for actuators. The valves support multiple end connections and seat materials, making them adaptable to various piping situations. The swing-out design facilitates easy maintenance, and the valves provide tight shutoff and bidirectional sealing.
Series 45 Ball Valves
Designed for compact, large diameter applications, Series 45 valves reduce installation and maintenance costs. They integrate flanges into the valve design, offering savings in materials and labor. These valves are easily automated and provide low operational torque and positive shutoff, making them suitable for OEM equipment and packaged piping systems.
Series 59 Full-Port Ball Valves
These valves are ideal for processes requiring maximum flow area with minimal restriction. They are available in fire-rated configurations and support a wide range of automation packages. The full-port design is beneficial for systems handling slurries, viscous fluids, and fluids with residues.
Materials and Specifications
The valves are available with a variety of seat materials, including Buna, Neoprene, TFE, and others, capable of handling temperatures from -50°F to +600°F. The pressure/temperature ratings vary by material, with some seats supporting up to 1480 psig. For high-pressure applications, specific series and seat materials are recommended.
Special Services and Approvals
The valves are listed for various services, including flammable liquid and gas shutoff, and have approvals from entities like Underwriter Laboratory and Factory Mutual. They are also compliant with U.S.C.G. and U.S.D.A. standards.
Technical Data
Detailed dimensions and flow coefficients are provided for each series, ensuring proper sizing and application in industrial systems. The document includes torque data for automated valves and guidelines for actuator sizing.
Specifications
  • Series 44 Valves: Available with reinforced TFE, Polyfill, or High-per Fill seats and seals. Can be welded in place. Full ANSI B16.34 compliance requires hydrotesting and certified material test reports.
  • Series 45 Valves: Offered in sizes from 2.5" to 6" with options for carbon steel or 316 stainless steel bodies. End types include screw end, socket weld, and butt weld.
  • Series 59 Valves: Available in sizes from 1/4" to 4" with options for brass, carbon steel, or 316 stainless steel bodies. End types include screw end, socket weld, and butt weld.
Ordering Information
  • Valves can be customized with various options denoted by V-numbers, such as upstream relief holes, hydrostatic testing, and oxygen service preparation.
  • Ordering codes specify size, series, body material, ball and stem material, seat and seal material, and end type.
  • Special orders can include stainless steel externals and specific actuator compatibility.
Compliance and Safety
  • Full compliance with ANSI B16.34 requires specific testing and documentation.
  • Safety precautions include relieving pressure before disassembly to prevent accidents.
Additional Information
  • Flowserve provides general guidelines but emphasizes the user's responsibility for proper selection and maintenance.
  • Specifications are subject to change, and users should consult Flowserve for the latest information.
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Catalog excerpts

WCENBR1050-1

Worcester Controls Three Piece Ball Valves Series 44, Series 45, Series 59

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WCENBR1050-2

Series 44 Ball Valves A quantum advance in ball valve durability, cycle life, leak tightness and automation. Flowserve Worcester Controls Series 44 three-piece ball valves, for many years the most respected ball valve design in the industry, are now better than ever. A major research, design, and testing program brings you a new valve, designed to ANSI B16.34 specifications with advanced seal technology and body mount bracket design. This means a very strong, tough valve that can handle pressure and unforeseen piping strains with a stem seal that extends operational cycle life and a standardized...

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WCENBR1050-3

The range of Worcester Controls’ seat materials is unmatched and includes Buna, Neoprene, TFE, Reinforced TFE, Polyfill, Lubetal™, High-per Fill and UHMWPE. Body-Mounted Actuator Design Actuators for Worcester Controls Series 44 three-piece valves are mounted on rigid, precisely machined, box-style brackets bolted to the valve center section. This brings a number of advantages to the valve user: • Actuator loads are on the valve body; • Actuators and brackets can be removed for service without affecting valve or piping integrity; • Easy access for stem seal adjustment; • Inventory simplification....

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WCENBR1050-4

Swing-Out Design For Easy Maintenance Special Service and Approvals Underwriter Laboratory Listed Flammable liquid shutoff (YRBX) Gas shutoff (YRPV) LP gas shutoff (YSDT) The Series 44 is especially well suited for use in piping systems where line breaks are required and total entry into the line is necessary. The center section can swing out, eliminating the need to cut a valve out of line and having to replace both the valve and the pipe. Because of this design, the seats, seals and ball can all be replaced quickly and easily without disturbing pipe alignment. Acting as both a valve and a union,...

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WCENBR1050-5

Operating Torque for Automated Valves • Maximum Temperature for Seals: UHMWPE: Valve Torque: Graphite coated Stainless Steel: Before the actuator can be sized for any given valve application, the operating torque required for the valve must be determined. The operating torque of the ball valve is influenced by a number of factors—some are design- and materials-related, others are application- (service conditions) related. Design-related factors include the type and material of the valve seats, while application factors include system pressure, media and frequency of operation. TFE coated Stainless...

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WCENBR1050-6

Series 45 Ball Valve Compact, Large Diameter, Three-piece Ball Valves Substantially Reduced Installation and Maintenance Costs For OEM equipment and packaged piping systems, Worcester Controls Series 45 ball valves provide the best performance for the least installed cost in the 21/2"–6" size range. Flanges are an integral part of the valve design, providing savings in flanges, nuts, bolts and labor. Threepiece construction also means that the valve functions as both valve and union. This is a valuable feature in welded piping systems where line breaks are required. Easily Automated for On/Off...

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WCENBR1050-7

Series 59 Full-Port Ball Valves 1/4"–2" Series 59 valves are rated to ANSI Class 600. 3" and 4" valves are rated to ANSI Class 300. Manual and automated valves for processes requiring maximum flow area Full-port ball valves are recommended for processes requiring minimum restriction through piping, shutoff valves, and other equipment. For example, pump inlet valves are often full-port valves. Full-port valves are also useful in systems handling slurries, viscous fluids and fluids with residues, and where the capacity to pig lines is desired. Flowserve Worcester Controls offers a complete line...

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WCENBR1050-8

Series 44 inches / millimeters Valve Size 1/4" ⁄8"

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WCENBR1050-9

Tube End TE K, L or M (Copper Tube) Butt Weld BW Sch. 5, 10 (Stainless Steel) Sch. 40, 80 (Carbon Steel) * The inside configuration of O.D. tube pipe ends varies by size and material. NOTE: For XBO and TC ends, call Flowserve.

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WCENBR1050-10

Series 45 inches / millimeters Valve Size 21/2" 3" 4" 6" Socket Weld

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WCENBR1050-11

Tube End TE (Brass Only) Butt Weld BW Sch. 10 Stainless Steel Sch. 40 Carbon Steel Socket Weld

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WCENBR1050-12

Specifications Series 44 Ball Valves Valve Sizes:  1/4", 3⁄8", 1/2", 3/4", 1", 11/4", 11/2", 2" Valve Body Pressure Rating For Carbon Steel, Stainless Steel, Alloy 20 Valves:  ANSI Class 600 1/4"–2" 1/4"–2" 1/4"–2" Carbon Steel Stainless Steel Alloy 20 ® Valve Body Pressure Rating for Brass Valves: 1/4"–1" 1500 psi 11/4"–2" 1000 psi This is the body pressure rating. Seat selection may lower the valve pressure rating. Example: A 3/4" Series 44 brass valve has a rating of 1500 psi at 70°F. Selection of TFE seats, operating at a fluid temperature of 160°F, limits total allowable pressure in the...

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WCENBR1050-13

Series 59 Ball Valves Sizes:  1/4", 3⁄8", 1/2", 3/4", 1", 11/4", 11/2", 2", 3", 4" Style:  hree-piece, four-bolt (1/4"–2") T Three-piece, eight-bolt (3"–4") Valve Pressure Rating*:  1/4"–2" Carbon Steel and Stainless Steel Valves, ANSI Class 600 3"–4" Carbon Steel and Stainless Steel Valves, ANSI Class 300 1/4"–1" Brass Valves, 1500 psi 11/4"–11/2" Brass Valves, 1000 psi Body:  Carbon Steel, 316 Stainless Steel, Brass (valve sizes 1/4"–11/2") Pipe Ends:  Screw End, Socket Weld, Butt Weld, Tube End Ball:  hrome Plated Brass C 316 Stainless Steel Temp. Range:  Depends on seat and seal choice; will...

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WCENBR1050-14

Parts Identification Series 44 No. Valve Body Pipe Ends** Ball and Stem Combinations Body Seals Stem Seal Thrust Bearing Stem Seal Follower Material Brass ASTM B283 Gr. C3770 Forged Carbon Steel ASTM A105 Forged or ASTM A216 Gr. WCB Cast Stainless Steel ASTM A351 Gr. CF8M Cast Alloy 20 ASTM A351 Gr. CN7M Cast Same as body material except stainless weld ends and TriClamp® are Grade CF3M Brass ASTM B16 Gr. H02 Hard Chrome Plated ball; ASTM B16 Stem Stainless Steel ASTM A479 Gr. 316 S.S. Alloy 20 ASTM B473 Monel ASTM B164 Gr. N04400 Hastelloy C ASTM B574 Gr. N10276 Buna, Neoprene, TFE, Reinforced...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.