1. Catalogs
  2. FLOWSERVE
  3. Water Injection Pumps
video corpo

Water Injection Pumps

Water Injection Pumps
1 / 12 PagesView full catalog

Water Injection Pumps

Product catalog summary
Overview
Flowserve is a prominent player in the global industrial pump market, specializing in pre-engineered, engineered, and special-purpose pumps. It is a key supplier for the oil and gas industry, offering a wide range of ISO 13709/API 610 compliant pumps with extensive hydraulic and pressure capabilities.
Water Injection Pumps
Water injection is essential for enhancing recovery rates in oil and gas production. Flowserve offers innovative pump designs to tackle high-pressure and corrosive fluid challenges. Key models include:
  • DMX: A high-pressure, multistage, axially split pump.
  • WCC: A high-pressure, medium-duty, diffuser-style double case pump.
  • HDO: A high-pressure, heavy-duty, volute-style double case pump.
  • WIK/WIKO: High-pressure and ultra-high-pressure, heavy-duty diffuser-style double case pumps.
DMX Pump Features
The DMX pump adheres to ISO 13709/API 610 standards, designed for high-pressure, heavy-duty applications. Key features include:
  • Flows up to 2950 m3/h and pressures up to 275 bar.
  • Heavy-duty, axially split casing with balanced radial loads.
  • Opposed impeller configuration for balanced axial thrust.
  • Replaceable casing and impeller wear rings for hydraulic stability.
  • Materials include carbon steels, chromium steels, and stainless steels.
WCC Pump Features
The WCC pump is a multistage, diffuser-type barrel pump with a tandem impeller rotor, offering:
  • Flows up to 1020 m3/h and pressures up to 270 bar.
  • Precision cast impellers and multivane diffusers for efficiency.
  • Robust bearing system with optional configurations.
  • Materials include carbon steel, high chrome steel, and stainless steels.
HSO and HDO Pump Features
These pumps are designed for severe water injection conditions, featuring:
  • Flows up to 4000 m3/h and pressures up to 450 bar.
  • Double volute casing design for balanced radial loads.
  • Precision cast opposed impellers for hydraulic efficiency.
  • Robust bearing system with sleeve journal radial bearings.
  • Materials include carbon steel overlaid with stainless steel and Inconel.
Key Components and Design
  • Volute Locating Ring: Aligns and positions the discharge cover and volute, replacing metal spacer gaskets.
  • Multi-Vane Radial Split Diffuser and Channel Ring Collectors: Cast components that eliminate radial imbalance and provide continuous metal-to-metal sealing.
  • Large Diameter Shafts: Stepped for ease of assembly and thermally stabilized to prevent distortion.
  • Heavy-Duty Tilting Pad Thrust Bearings: Pressure-lubricated and self-equalizing.
  • Mechanical Seals: Designed to ISO 21049/API 682 standards, with multiple designs available.
  • Forged Barrel Casing and Discharge Head: Precision-designed for durability.
  • Materials: Include carbon steels, duplex stainless steels, super duplex stainless steels, and carbon steels with Inconel overlay.
Operating Parameters
  • Flow: Up to 4000 m3/h (17,610 US gpm).
  • Head: Up to 7000 m (23,000 ft).
  • Pressure: WIK up to 450 bar (6525 psi), WIKO up to 650 bar (9425 psi).
  • Temperature: Up to 450°C (840°F).
  • Speed: Up to 9000 rpm.
Features and Benefits
  • High Stiffness Rotor: Reduces risk of accidental contact and improves tolerance to operational upsets.
  • Unique Low Specific Speed Impellers: Precision cast, balanced, and secured against axial movement.
  • Single-Diameter Balance Drum: Compensates for residual axial thrust and improves rotor stability.
  • Back Pullout, Cartridge Construction: Eases maintenance by allowing quick replacement of the entire subassembly.
WIKO Model
  • Innovative Opposed Impeller Design: Custom designed for ultra-high pressure applications, balancing residual axial thrust.
Conclusion
Flowserve's water injection pumps are engineered to meet the demanding needs of the oil and gas industry, offering reliability, efficiency, and compliance with international standards.
Contact Information
Flowserve Corporation provides contact details for various regions including USA, Canada, Europe, Middle East, Africa, Latin America, and Asia Pacific.
See more

Catalog excerpts

Water Injection Pumps-1

Water Injection Pumps DMX • WCC • HDO • WIK

 Open the catalog to page 1
Water Injection Pumps-2

Pump Supplier to the World Flowserve is the driving force in the global industrial pump marketplace. No other pump company in the world has the depth or breadth of expertise in the successful application of pre-engineered, engineered and special purpose pumps and systems. Product Brands of Distinction Supplier of Choice to the Oil and Gas Industry Calder™ Energy Recovery Devices Flowserve offers the world’s most complete line of ISO 13709/ API 610 pumps with the widest range of hydraulic coverage, pressure and temperature capabilities. Its engineering expertise, applications know-how and installation...

 Open the catalog to page 2
Water Injection Pumps-3

Global Service and Technical Support The Preferred Choice for Water Injection Pumps Water injection is one of the key technologies oil and gas producers rely on to increase recovery rates. Trends toward higher pressures and more corrosive and erosive fluids create significant pumping challenges. Operations require efficient pumps that can reliably perform under high pressures for extended periods. Flowserve offers several innovative pump designs to address the industry’s needs. From axially split, multistage (BB3) units to diffuser- or volute-type double case (BB5) models, Flowserve water injection...

 Open the catalog to page 3
Water Injection Pumps-4

DMX High-Pressure Between Bearings, Axially Split, Multistage Pump ISO 13709/API 610 (BB3) The Flowserve DMX pump is fully compliant with ISO 13709/API 610, latest edition. It is engineered and built for high-pressure, heavy-duty water injection applications. Boasting a comprehensive range of hydraulic coverage, the DMX permits precise selection to ensure the best hydraulic fit, operating efficiency and stability. This helps to minimize operating expenses and extend mean time between repair. Nozzles are integral with the lower half casing permitting disassembly of the pump without disturbing...

 Open the catalog to page 4
Water Injection Pumps-5

Hydraulically Balanced Performance The DMX is engineered to perform reliably at the required hydraulic capacity while mitigating thrust loads. With as many as 14 stages to produce the required hydraulic capacity, the pump’s opposed impeller mounting arrangement effectively balances axial thrust over a broad operating range. Its double volute casing ensures hydraulically generated radial thrust loads are offset. Shaft deflection and vibration are virtually eliminated, resulting in prolonged bearing and seal life. Robust Rotating Element Ball Radial and Ball Thrust The DMX’s robust rotating element...

 Open the catalog to page 5
Water Injection Pumps-6

WCC High-Pressure, Medium-Duty Diffuser-Style Double-Case Pump ISO 13709/API 610 (BB5) The WCC is a multistage, diffuser-type barrel pump with a tandem impeller rotor and a single-diameter balance drum to compensate for residual axial thrust. The standard cartridge type construction facilitates rapid changeout with a spare to minimize lost production. When process requirements demand a fully compliant, ISO 13709/API 610 pump but also call for a flexible, cost-efficient solution, the WCC is the optimum choice. With its extensive list of options and metallurgical choices, it can fit almost any...

 Open the catalog to page 6
Water Injection Pumps-7

Single-Diameter Balance Drum A single-diameter balance drum compensates for residual axial thrust produced by the tandem impeller arrangement. The drum is designed to be plain or serrated as appropriate for the application to reduce leakage and optimize reliability and efficiency. It is installed via an interference fit against a step in the shaft and located axially with a split ring. A flanged drum design is optional. Robust Bearing System The standard bearing system on the WCC pump consists of heavy-duty journal radial bearings and self-equalizing, tilting pad thrust bearings due to their...

 Open the catalog to page 7
Water Injection Pumps-8

HSO and HDO High-Pressure, Heavy-Duty Volute-Style Double-Case Pumps ISO 13709/API 610 (BB5) Rated for the most severe water injection conditions, Flowserve HSO and HDO special purpose pumps are manufactured to the strictest design criteria, often exceeding ISO 13709/API 610 (BB5). These pumps feature opposed impellers and dual volute designs, resulting in nearly balanced axial hydraulic thrust over the full operating range of the pumps. Single-suction (HSO) or double-suction (HDO) first-stage impellers provide the flexibility to meet a variety of NPSH requirements. Operating Parameters • Flows...

 Open the catalog to page 8
Water Injection Pumps-9

Sag Boring Prolongs Wear Ring Life Sag boring is applied to all volutes nine stages and higher. The bottom volute casing is bored in incremental steps towards the center. This design accommodates the static deflection of the rotating assembly caused by the weight of the shaft and impellers when the pump is not operating. During start-up the shaft will straighten and casing rings will slide upwards to maintain clearances. This process eliminates rubbing of wear rings commonly found with slender shaft and high numbers of stages. Robust Bearing System Sleeve journal radial bearings and tilting pad...

 Open the catalog to page 9
Water Injection Pumps-10

WIK and WIKO High-Pressure and Ultra High-Pressure, Heavy-Duty Diffuser-Style Double-Case Pumps The uncompromising engineering philosophy adopted by Flowserve engineers when designing the WIK and WIKO pumps resulted in diffuser-style pumps that are unmatched in the industry. Fully compliant with ISO 13709/API 610 (BB5), these special purpose diffuser pumps include superior rotor dynamics, unequaled mechanical design and proven records of experience in water injection service. Typical Operating Parameters • Flows to 4000 m3/h (17 610 US gpm) • Heads to 7000 m (23 000 ft) • Pressures –– WIK: 450...

 Open the catalog to page 10
Water Injection Pumps-11

Unique Low Specific Speed Impellers Precision cast low specific speed impellers are statically and dynamically balanced. Impellers are double keyed and positively secured against axial movement by split rings and a shrink-fit on a stepped shaft. Large eye single-suction or alternate double-suction, first-stage impellers are available depending on NPSH conditions. Impeller hubs have integral hardened wear surfaces. Single-Diameter Balance Drum The single-diameter balance drum compensates for the residual axial thrust produced by the tandem impeller arrangement. The sleeve is grooved against the...

 Open the catalog to page 11

All FLOWSERVE catalogs and technical brochures

  1. StarPac 3

    8  Pages

  2. N-Seal

    8  Pages

  3. EVENCT

    288  Pages

  4. globe valve

    132  Pages

  5. SREBR0001

    27  Pages

  6. WCENBR1050

    20  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.