CORN OIL TRICANTER® MAXIMUM CORN OIL YIELD IN THE BIOETHANOL PROCESS High quality, maximum yield, easy maintenance and operation Engineered For Your Success
Open the catalog to page 1CONTENTS Overcoming the challenges of bioethanol production Page 02 Flottweg separation technology: setting the pace in your production Page 04 Achieving a higher ROI with the Flottweg corn oil Tricanter® Page 06 How the Flottweg corn oil Tricanter® works Page 08 What makes our solutions so profitable Page 09 Automation with minimal effort - thanks to InGo Page 10 Flottweg quality and service Page 12 ® = registered trademark in different countries. 1 BACK TO TABLE OF CONTENTS ->
Open the catalog to page 2MORE YIELD, LESS EFFORT Not only Flottweg stillage decanters help to optimize bioethanol plants – the Flottweg corn oil Tricanter® also optimizes corn oil extraction What challenges are bioethanol producers facing: Fluctuating availability and quality of raw materials as well as technical and regulatory hurdles. What bioethanol producers want: Efficient oil extraction in bioethanol production along with a flexible, robust and reliable solution to improve the overall oil yield and performance of the plants. What is the solution for bioethanol producers: Flottweg focuses on optimizing corn oil...
Open the catalog to page 3Higher ROI: the best reason to make the switch!With the Flottweg corn oil Tricanter®, you get a proven system that offers the following benefits, among others: • Improved overall performance of your plant due to the high oil yield. • Reliability through easy operation during production and cleaning. • Lower operating and maintenance costs. • High availability of the corn oil Tricanter® system in 24/7 operation. • Maximum efficiency thanks to an adjustable impeller for flexible adaptation to the feed concentrations. Flottweg is certified according to DIN EN ISO 9001:2015 and manufactures its products...
Open the catalog to page 4BIOETHANOL + CORN OIL = GREATER PROFIT FROM YOUR PLANT Water Corn delivery Mash preparation Flottweg DDGS decanter Stillage Thin stillage Protein-rich solids Flottweg Sedicanter ® ® = registered trademark in different countries. Distiller's grains & solubles (DGS) Distiller's dried grains & solubles (DDGS) Ethanol storage
Open the catalog to page 5These are the individual phases of profitable, high-yield bioethanol production with Flottweg products ® = registered trademark in different countries. ∙ R eceipt and preparation of the raw material: cleaning and milling of the corn. ∙ Fermentation: conversion of sugar into ethanol using yeast. ∙ Distillation: separation of ethanol and residues. ∙ Flottweg DDGS decanter: with the optimized stillage decanter design driest cake can be achieved and more oil goes to evaporation and can be separated with the corn oil Tricanter®. ∙ Flottweg Sedicanter®: improvement of the solids separation to up to...
Open the catalog to page 6SUCCESS IS … PROFITING FROM TECHNOLOGY Flottweg corn oil Tricanters® are the key to greater profitability in bioethanol production ® = registered trademark in different countries. In addition to decanter centrifuges, Flottweg also produces separators. Why does Flottweg use the Tricanter® specifically for the corn oil extraction process? The corn oil Tricanter® is Flottweg’s three-phase decanter for liquid-liquid-solid separation. Especially in the process step of corn oil extraction, it offers tangible advantages: ∙ The corn oil Tricanter® can easily handle higher quantities of solids compared...
Open the catalog to page 7These factors combine to ensure the best possible oil quality and high yield: • Thanks to a special impeller, the separation zone - and the oil yield - can be precisely adjusted. • The impeller can be controlled during operation, either manually or automatically with a Flottweg control system. • The special design prevents possible back-mixing of the liquid phases within the three-phase decanter. A look at the ongoing operating costs quickly reveals the many benefits offered by the Flottweg corn oil Tricanter®: • Easy to operate for trained personnel (low training costs, similar to decanter)....
Open the catalog to page 8FLOTTWEG TRICANTER® – FUNCTION AND SPECIAL FEATURES Flottweg Tricanters® are used for the simultaneous separation of liquid, oil and solids (threephase process). Due to the special design of the impeller and the rotor, renewed mixing of the water and oil phase is virtually impossible after separation (e.g. by turbulence). As a result, the Tricanter® achieves high purity in the separated fat phase – i.e., in the case of bioethanol production processes, the corn oil. Liquid discharge ® = registered trademark in different countries. Feed: corn syrup Solids discharge
Open the catalog to page 9(standard with Tricanter®) The adjustable impeller can vary the pond depth continuously during operation, allowing for quick and precise adaptation to changing feed concentrations. • High separation efficiency, even with changing composition of the feed mixture. • Optionally available with automatic remote adjustment. • Discharge of the liquid phase under pressure. This can eliminate the need for an additional conveying pump. • Upon request: fully automatic control by turbidity measurement in the oil or liquid phase. Flottweg Simp Drive® The Flottweg Simp Drive® regulates the differential speed...
Open the catalog to page 10® = registered trademark in different countries. RELIABLE PROCESSES, LOWER COSTSINto the system and GO: Flottweg InGo user interface for easy control Every Flottweg corn oil Tricanter® is equipped with a pre-installed and factory-tested control package including the InGo operating concept. The Flottweg automation package offers you the following benefits: • High process reliability combined with low costs thanks to an intuitive operating concept. • High functional reliability thanks to climate-controlled control cabinets for safe operation under extreme conditions such as heat, dust and moisture....
Open the catalog to page 11The modern machine control, combined with the InGo operating system, enables fully automatic interaction of the individual process and system components. Users can see the operating state at a glance - even in poor lighting conditions or outdoors. In addition, the control system meets the highest standards for operational and machine safety. This ensures high process availability even when FW control components are integrated into the customer's control system. • you always have a complete overview and full control over all process components. • you save time and costs when operating the system....
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