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FlexQube 2018 Product Catalog - English

FlexQube 2018 Product Catalog - English
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FlexQube 2018 Product Catalog - English

Product catalog summary
Introduction to FlexQube Solutions
FlexQube provides modular and customizable industrial carts and trolleys designed to enhance material handling efficiency. Their DesignOnDemand™ process allows for quick customization and delivery of carts tailored to specific industrial needs.
FlexQube Concept
The FlexQube system addresses the challenges of mass customization and constant change in manufacturing by offering a modular system for material handling carts. This system enables quick design and reconfiguration using standardized components.
Product Guide
FlexQube's product range includes various types of carts such as pallet tugger carts, flat shelf carts, flow racks, and heavy-duty kit-carts, each designed to improve efficiency and ergonomics in material handling.
Customer Cases
Examples of successful implementations include:
  • Proterra: Enhanced assembly efficiency in electric bus manufacturing.
  • Eberspächer: Reduced material travel distance by 60% with customized kit-carts.
  • Autoliv: Increased productivity with standardized cart concepts.
  • JLG: Improved material flow with mother-daughter cart systems.
  • AGCO: Enhanced ergonomics with heavy-duty shelf carts.
Co-operation with STILL Liftrunner®
FlexQube carts are compatible with the STILL Liftrunner® system, allowing integration with various Liftrunner frames for industrial cart transportation.
DesignOnDemand™ Process
This process involves live interaction with design engineers to create customized cart solutions. Key steps include preparation, design, caster selection, and delivery.
Product Categories
FlexQube offers a wide range of cart types, including:
  • Pallet Tugger Carts: Heavy-duty carts compatible with tugger train systems.
  • Carts for STILL Liftrunner®: Modular designs for integration with Liftrunner systems.
  • Pallet Push Carts: Flexible design options for various tugger train systems.
  • Flat Shelf Carts: Easy addition or removal of shelves with ergonomic features.
  • Flow Shelf Carts: Angled shelves for ergonomic access.
  • Carts with Extendable Shelves: Extendable shelves with safety lock mechanisms.
  • Mother-Daughter Cart Systems: Customizable sizes for easy transportation to workstations.
  • Flow Racks: Gravity and rollers for efficient material movement.
  • Roller Transfer Carts: Customizable roller heights for easy loading and unloading.
  • Kit-Carts: Adaptable for various components.
  • Heavy-Duty Kit-Carts: Reinforced designs for large or heavy materials.
  • Carts for Hanging: Easily modified with different tow bars.
Customization and Flexibility
FlexQube solutions are highly customizable, allowing for the addition or removal of components like hangers, shelves, and casters, and integration with existing systems like the STILL Liftrunner®.
Components and Specifications
Includes details on joints, casters, tow bars, bolts, and nuts, each with specific dimensions and part numbers for easy identification and customization.
Manufacturing and Distribution
FlexQube has assembly locations in the U.S. and Sweden, serving North American and European markets with lead times ranging from a few days to 4-6 weeks.
Company Background
Founded by Per Augustsson, Christian Thiel, and Anders Fogelberg, FlexQube offers a flexible system inspired by Lego®, serving over 250 customers in 22 countries.
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Catalog excerpts

FlexQube 2018 Product Catalog - English-1

MATERIAL HANDLING ROBUST, MODULAR

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FlexQube 2018 Product Catalog - English-2

“As a kid, did you love to play with Lego® or Meccano®? As a professional, do you love efficient intralogistics? Then this is what you’re looking for.” Per Augustsson Inventor, co-founder and CTO of Flex

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FlexQube 2018 Product Catalog - English-3

THE FLEXQUBE® CONCEPT Today's challenges 4 Basics of FlexQube carts 10 FlexQube standard module 12 Co-operation with STILL Liftrunner® 22 FLEXQUBE® PRODUCT GUIDE Pallet tugger carts 26 Carts for STILL Liftrunner® 28 Pallet push carts 29 Flat shelf carts 30 Flow shelf carts 31 Carts with extendable shelves 32 Mother-daughter cart systems 31 Roller transfer carts 35 Order picker carts 40 Fabric compartment carts 42 THE WORLD OF FLEXQUBE® Contact information 62

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FlexQube 2018 Product Catalog - English-4

MASS CUSTOMIZATION AND CONSTANT CHANGE –THE TWO TRENDS THAT SET THE TONE 4 LET US KEEP YOU UPDATED AT WWW.FLEXQUBE.COM/NEWS

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FlexQube 2018 Product Catalog - English-5

With FlexQube, imagination is the only limit. Let your creative business spirit go live! Show us your challenge and we'll show you the solution. The manufacturing and distribution industry is facing one of the largest challenges in history. The mass customization trend is accelerating, and consumers are more than ever expecting personalized products and a constant flow of updates. For the manufacturers, this means increasing numbers of products, shorter production series and, not least, an increasing number of parts. Each product requires its own unique parts, delivered to a specific location...

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FlexQube 2018 Product Catalog - English-6

INCREASED NUMBER OF ARTICLES FREQUENT TRANSPORTS 1 SEPARATED FORKLIFT ZONES THE FLEXQUBE® OFFER Supplying parts from the warehouse to the production areas in an efficient and safe way is a key challenge for every factory today. Thanks to our flexible yet sturdy components, you can use the FlexQube concept to design applications for the complete plant –lightweight applications, heavy-duty applications, stationary racks, moving carts, and so on. 6 EVERY FLEXQUBE ® SOLUTION CAN BE TOTALLY CUSTOMIZED TO SUIT YOUR NEEDS ROBUST CART

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FlexQube 2018 Product Catalog - English-7

CONSTANT CHANGE ADAPTED MATERIAL­ PRESENTATION 2 FLEXIBLE MATERIAL FAÇADE 7 FLEXIBLE ASSEMBLY LINES INTEGRATION WITH NEW TECHNOLOGY MODULAR SYSTEM GREAT ERGONOMICS ADAPTABLE CARTS GLOBAL PRESENCE 7 EVERY FLEXQUBE ® SOLUTION CAN BE TOTALLY CUSTOMIZED TO SUIT YO

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FlexQube 2018 Product Catalog - English-8

PEG BOARD CART These carts allow the Proterra operators to actually assemble the bus from the inside, without having to leave the bus. This is a huge improvement in assembly efficiency for Proterra. ANGLED WORK TABLES These work tables are custom designed alongside the engineers at Proterra to aid in the development of material transportation. EVERY FLEXQUBE® SOLUTION CAN BE TOTALL'

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FlexQube 2018 Product Catalog - English-9

WINDSHIELD CART This cart is specifically designed with ergonomics in mind, to make it easier for the operator to move large and odd-sized items such as windshields. TYRE KIT-CART These carts are custom-built to enable pushing the cart up to the assembly station and roll the tyre straight off the cart and into the assembly area. UTION CAN BE TOTALLY CUSTO D ■ TO SUIT YOUR NEEDS

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FlexQube 2018 Product Catalog - English-10

The FlexQube® standard module. Seven says it all. 7CM DESIGN BASE The FlexQube system is based on the number 7. All FlexTubes and FlexBeams come in length intervals of 7cm and the distance between interfaces is 7cm. Two FlexBeams create a 7×7cm square cross-section and two FlexQubes form a 7×7×7cm cube. FlexPlates and FlexQubes have the same interface and are therefore easily placed anywhere on FlexBeams and FlexTubes to connect them. 10 EVERY FLEXQUBE ® SOLUTION CAN BE TOTALLY CUSTOMIZED TO SUIT YOUR

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FlexQube 2018 Product Catalog - English-11

The standard interface and intervals enable FlexQube to have a very efficient and quick design process, where the lead time from customer requirements to design draft can be FLEXQUBE® cut down significantly. STANDARD FASTENERS - NO SPECIAL TOOLS Due to the homogeneous interface, virtually all connections are made using M6 bolts. The FlexBeam also has an M10-hole for heavy-duty connections and thus M10-bolts and nuts can also be used. This means that all connections can be done with a small number of tools. EVERY FLEXQUBE® SOLUTION CAN BE TOTALLY CUSTOMIZED TO SUIT YOUR NEEDS

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FlexQube 2018 Product Catalog - English-12

The basics of FlexQube® carts. FlexQube carts can easily be optimized for the transportation of material and components, or for both the transportation and presentation of the material to the operator at the assembly station. BASIC DESIGN The basic design of a FlexQube cart is a bottom frame with a top structure attached to it. The bottom frame is usually equipped with a set of casters and swivels, handlebars and tow bars, and a brake. Each of these attachments are specified and located optimally to suit the actual application and the ergonomic requirements. The dimensions of the bottom frame...

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FlexQube 2018 Product Catalog - English-13

"FLEXQUBE HAS INCREASED OUR PRODUCTIVITY BY 25 PERCENT Industrial carts with built-in flexibility for future changes in component design and manufacturing mix. CUSTOMIZATION The top structure is optimized for the type of cargo to be carried. It can be anything from a solid steel flatbed for heavy pallets, to an advanced rack for a model-specific assembly kit. Check out our Solutions Library™ for inspiration! www.flexqube.com/sl EVERY FLEXQUBE® SOLUTION CAN BE TOTALLY CUSTOMIZED TO SUIT YOUR NEEDS

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FlexQube 2018 Product Catalog - English-14

The functional features of FlexQube® carts. TURNING RADIUS PUSH FORCE TRACKING PATH START FORCE 14 EVERY FLEXQUBE ® SOLUTION CAN BE TOTALLY CUSTOMIZED TO SUIT YOUR NEEDS

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FlexQube 2018 Product Catalog - English-15

Fixed casters and a unique towbar mean FlexQube carts come with built-in ergonomics. They are also easily connected for full flexibility in delivery and pickup. SPEED LIMIT WEIGHT i TRAIN SETUP NOISE LEVEL EVERY FLEXQUBE® SOLUTION CAN BE TOTALLY CUSTOMIZED TO SUIT YOUR NEEDS

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FlexQube 2018 Product Catalog - English-16

FLEXQUBE® CUSTOMER CASE ELECTRIC BUS MANUFACTURING AT PROTERRA “SEAMLESS AND TRANSPARENT PROCESS FROM DESIGN TO IMPLEMENTATION” Lalit Savalia, Proterra “During an intense period of time in the spring of 2017, FlexQube developed 25 different applications.” Proterra is the largest manufacturer of electric buses in the U.S. When they built two new plants, Lalit Savalia was in charge of the production technology, with a focus on material handling. He got an idea. He had been following FlexQube for quite some time and saw the point of leaving unflexible, welded carts behind. Instead, he now saw the...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.