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XL pallet handling components

XL pallet handling components

Product catalog summary

System Information
The document provides detailed information on pallet handling components for the XL conveyor system, designed for loads up to 3 kg. The system includes a special flanged guide rail to prevent pallets from climbing when accumulated, and guide rail brackets tailored for the pallet track width. Application areas include the transport and assembly of various automotive and electronic components.

Pallet Specifications
The XL pallet system features pallets sized at 100 mm x 100 mm x 22 mm, with a weight of 0.11 kg and a maximum load capacity of 3 kg. The pallets are made from mineral-reinforced PPE/PA.

Pallet Accessories
Accessories include slide blocks, shaft and roller kits, shock absorbers, and initiator plates. Each accessory has specific material compositions and ordering requirements, such as ordering in multiples for slide blocks and initiator plates.

Guide Rail and Brackets
Guide rails are available for straight paths and 90° and 180° bends, with specific part numbers for each type. Guide rail brackets are designed for use with 10 mm wide guide rails and require spring pins for securing.

Pallet Locating Station
The pneumatic locating station features a cast aluminum frame and hardened steel wedges, with a locating accuracy of ±0.1 mm and a locating force of 460 N at 0.6 MPa. It includes T-bolts and nuts for mounting, but additional hardware for support structure connection must be ordered separately.

Pallet Stop Cylinder
The pneumatic stop cylinder is double-actuated with a stroke of 10 mm and a theoretical force of 130 N at 0.6 MPa. It includes an integrated spring for stopping if the air supply is cut off. The document provides a diagram showing the maximum permissible weight of pallets that the stop cylinder can handle, based on conveyor speed.

Conclusion
This document serves as a comprehensive guide for the components and accessories of the XL pallet handling system, detailing specifications, materials, and application areas, ensuring efficient and safe operation within the specified load limits.

Catalog excerpts

XL pallet handling components System information Pallet handling products for conveyor system XL Technical characteristics The pallet handling components for conveyor system XL are designed for loads up to 3 kg. The maximum size of the products on the pallets depends on the shape of the products and the location of their centre of gravity. The XL pallet system includes a special flanged guide rail which prevents pallets from climbing when accumulated. Guide rail brackets specifically designed for the pallet track width are available. The system also includes prebent guide rails for bends. Application areas Examples of application areas are transport and assembly of spark plugs, gear wheels, fuel injectors, hydraulic pistons, headlights, brake cylinders, cellular phones, and harddisk drives. System information

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Mineral reinforced PPE/PA. Pallet weight: 0,11 kg. Max load on pallet: 3 kg. See page 115 for detailed pallet dimensions Pallet accessories Shock absorber Shock absorber Thermoplastic ethylene + polypropylene 1 shock absorber. 2 shock absorbers are needed for each pallet. Slide block for pallet Initiator plate Slide block for pallet Polyamide 1 slide block. 2 slide blocks are needed for each pallet. Note. Must be ordered in multiples of 10 Rollers: Polyacetal resin Shaft: Stainless steel Kit contains 3 shafts and 12 rollers. One kit is needed for each pallet. Initiator plate Steel. Including...

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Guide rail Straight guide rail Guide rails for pallets in 180° bends Guide rail for XL pallets Length 3 m Guide rails for pallets in 90° bends R201 Outer guide rail for 180° bend Inner guide rail for 180° bend Outer guide rail for 90° bend Inner guide rail for 90° bend Guide rail bracket Guide rail bracket 30 Guide rail bracket for XL pallets To be used with 10 mm wide guide rail. Use spring pins XLAP 28 to secure the guide rails to the brackets. Guide rail

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Pallet locating station Pallet locating station Hole for proximity switch ∅13 Threaded hole M12×1 for proximity switch Pneumatic locating station Frame: cast aluminium. Horizontal and cross wedges: hardened steel. Cylinder connection 6 mm Locating accuracy: ±0,1 mm. Locating force at 0,6 MPa: 460 N. Max vertical force including pallet weight: 300 N. T-bolts and nuts for mounting the locating station to the conveyor beam are included. Mounting hardware for connection to a support structure must be ordered separately. The proximity sensors (∅12 mm, not supplied by FlexLink Systems) must have a...

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Pallet stop cylinder Pallet stop cylinder Load 1,6 Pneumatic stop cylinder Double-actuated The diagram shows the maximum permissible weight of a group of pallets (product weight + pallet weight) that the stop cylinder is capable of stopping, as a function of the conveyor speed. Bracket for proximity switch 13 Bracket for proximity switch ∅12 mm Anodized aluminium Pallet stop cylinder on conveyor beam 1,7 Production flow Housing, cover: anodized aluminium. Plunger: polyamide with steel top. Stroke: 10 mm. Theoretical force at 0,6 MPa: 130 N (minus direction). For use with cylinder position sensors....

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XL pallet handling components

XL pallet handling components

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