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FlexLink
Product Catalogue

Product Catalogue

Product catalog summary

Safety Engineering
FlexLink offers a comprehensive approach to safety engineering, focusing on risk analysis, functional requirements, construction, installation, and maintenance. Their modular safety guards integrate sensors and electrical devices, ensuring compliance with legal standards. Enclosures are designed to prevent contamination and disturbances, featuring modern aesthetics and easy assembly.

Profiles TC40
The TC40 profile system includes open and closed profiles for various static and dynamic demands. Profiles are available in standard lengths with tolerances for cut losses, offering angular and round-edged profiles with reinforced slot geometry.

Aluminum Profiles
Light Profiles: Available in 40x40 and 40x80 dimensions, anodized aluminum, with grey or black end caps.
Basic Profiles: Include open, closed, and one-side closed options, available in various dimensions and lengths, with anodized finishes and end caps.

Connecting System TC40
The system includes joints and connecting elements like universal joints, central joints, corner joints, and mounting brackets, facilitating structure assembly without profile machining.

Frame and Base Elements
Includes assembly blocks, multiblocks, adjustable feet, and floor attachment brackets for stability and ease of installation.

Fittings for Doors and Sliding Elements
Offers hinges, handles, catches, and locking mechanisms for secure and functional operation of doors and sliding elements.

Tools
FlexLink provides tools for profile assembly, including punching tools, drilling jigs, and deburring tools, to streamline construction.

Technical Specifications
Detailed specifications for aluminum profiles ensure compatibility and performance in various applications.

Specifications

Materials: Anodized aluminum.
Dimensions: Sizes include 40x40, 40x80, 40x120, 40x160, 80x80, 80x120, and 80x160 mm.
Lengths: Standard lengths are 3030 mm and 6070 mm, with custom lengths from 30 to 6000 mm.

End Caps

Available in grey and black, matching RAL 7001 and RAL 9005.
Designed to close off profile ends, prevent dirt ingress, and avoid cuts.
Ordered in pack sizes of 10 or 100.

Profile Types

Basic Profiles: L-shaped, U-shaped, and closed profiles in various dimensions.
Heavy Profiles: For robust applications, available in similar dimensions as Basic profiles.
Ultra Profiles: Enhanced strength, available in larger dimensions.

Ordering Information

Profiles and end caps have specific part numbers, such as TCBB for Basic profiles and TCBH for Heavy profiles.
Profiles categorized by application, such as table support and sliding door profiles.

Additional Features

Profiles can be used as cover or frame profiles, with specific fitting instructions.
Table support profiles are abrasion-resistant and available in different colors upon request.

Bumper Profiles TC40

Protective edge for frames, doors, or devices with abrasion-resistant surface.
Available in various colors and lengths (30-6000 mm).

Slot Cover Profiles TC40

For aesthetic and practical purposes like easier cleaning and concealed wiring.
Available in silver, length 2 m, ordered in multiples of 10.

Frame Profile TC40

For installing panel materials of different thicknesses directly in profile slots.
Assembly involves fitting frame profiles with mitred or butt joints.

Rim Strip TC40

For installing panel materials with a push-in seal available in grey or black.
Length 100 m, with a mounting tool available for easier installation.

Screw Channel TC40

For mounting construction parts and accessories with high pull-out forces.
Available in black, length 2 m, with self-tapping screws in various sizes.

End Caps TC40

Caps for covering connecting elements for an aesthetically pleasing finish.
Available in grey or black, in various sizes and types.

Connecting Elements TC40

Includes universal, central, corner, and angle joints for connecting profiles without machining.
Various joints available for different load requirements and assembly needs.

Universal Joint TC40

For right-angled profile joints, suitable for retrofitting without machining.
Available in variable sizes, ordered in pack size 10.

Central Joint TC40

Available in rigid, articulated, mitred, and butt-type for various angles and load requirements.
Profile machining necessary for assembly.

Corner Joint TC40

For connecting profiles and reinforcing joints without machining.
Available in various sizes and colors, with necessary mounting hardware included.

Angle Joint TC40

For connecting profiles and reinforcing joints without machining.
Available as a complete pack with necessary fixing materials.

Mounting Bracket TC40

Suitable for retrofitting profiles, with fixing material included.
Available in 40x40 and 40x80 sizes.

M12 Screwed Joint TC40

For right-angled profile joints with high flexural strength.
Profile machining necessary, with end cap for closed profiles.

Overview: This document provides detailed specifications and assembly instructions for various joint and connector components used in FlexLink's TC40 system. It includes information on screwed joints, clamped joints, butt joints, connecting tabs, corner brackets, fixing elements, T-head bolts, cable holders, reducing sleeves, assembly blocks, and multiblocks.

Screwed Joints: The document details M12 and M8 screwed joints, specifying their sizes, part numbers, and ordering requirements. These joints are used for profile connections and require specific pack sizes for ordering. The M12 joints include anti-rotation devices, while the M8 joints are designed for universal use with medium flexural strength.

Clamped Joints: M12 clamped joints are described for right-angled profile connections. They feature spring blades for anti-rotation and increased contact area. The document specifies the necessary machining and assembly instructions.

Butt Joints and Connecting Tabs: Butt joints are designed for fast installation without machining, using T-slot nuts. Connecting tabs are used for joining or butt-mounting system profiles, with detailed part lists and assembly instructions provided.

Corner Brackets: Various corner brackets are described for creating right-angled joints with 40x40 profiles. These include anti-rotation elements and push-on end caps, with no machining required.

Fixing Elements and T-head Bolts: The document outlines the use of T-slot nuts and T-head bolts for mounting profiles and accessories. These components are available in various sizes and materials, with specific ordering requirements.

Cable Holders: Cable holders are used for mounting power and control lines to system profiles. They are available in different sizes and colors, with specific pack sizes for ordering.

Reducing Sleeves: M12/M8 reducing sleeves are used for mounting M8 screws in M12 channels. The document provides assembly instructions and part details.

Assembly Blocks and Multiblocks: These components allow for easy installation of panel materials without machining. They include adjustable nuts and push-fit spacers for leveling, with specific ordering instructions for different colors and sizes.

Overview: This document provides detailed specifications and assembly instructions for various hinges, handles, catches, and sliding elements used in profile-framed doors and flaps. It includes part numbers, materials, dimensions, and assembly guidelines.

Hinges

Hinge AL 90: Designed for large swing guard doors up to 90kg, featuring stainless-steel pintles and non-wearing plastic bushes. Available with or without centring capabilities.
Hinge Plastic 50: Suitable for light to medium-sized doors up to 50kg, available in grey or black, with optional cover caps and stop functions.

Handles

Plastic Handles: Available in various lengths (130, 135, 190, 200, 240 mm) and colors (grey, black), designed for lightweight guard doors and flaps. Some models include steel reinforcement for added stability.
Lockable Handle: Features a turn handle with a locking function, suitable for profile depths of 40 and 80 mm, and includes a security lock barrel with keys.

Catches

Magnetic Catch: For frameless swing doors, adjustable to panel thickness, available in grey or black.
Ball Catch: For frameless doors and flaps, includes fixing material and spacer plates for precise alignment.
Double Ball Catch: Designed for doors with profile frames, includes elongated holes for alignment.
Door Catch: Features spring-tensioned catch claws for leveling, suitable for profile-framed doors.

Sliding Elements

Sliding T-slot Block: Used for linear guiding actions, available in various configurations for different load applications.
Locking Handle for Sliding Elements: Suitable for horizontally and vertically opening sliding elements, includes a pushbutton for engaging the striker pin.
Guide Rollers: For linear guiding actions, available in standard and eccentric configurations, maintenance-free with a max supporting force of 500N.

Tools

Punching Tools: Includes hydropneumatic and manual hand punches for removing slot covers on profiles, with various tool inserts and replacement dies available.

Punching Tools

Punching tool TTBC 8x26 is designed for pneumatic hand punches with a width of 26mm, suitable for profile cross sections of 40x40, 40x80, and 80x80mm. Accessories include exchangeable inserts and replacement punch dies.

Hand Punch

Manual hand punch with a 31mm width for removing slot covers on closed profiles, compatible with the same profile cross sections as the pneumatic punch.

Drilling Jigs

Drilling jigs are available for M8/M12 joints and central joints, designed for both open and closed profiles with cross sections of 40x40, 40x80, and 80x80mm.

Deburring and Countersinking Tools

Hand deburring tool for finishing slots in closed profiles, featuring a long-life HSS blade. Countersinks are available for M8 and M12 joints with a 90° angle.

Twist Drills and Socket Bits

Twist drills for 14.1mm diameter holes and hexalobular socket bits for general-purpose use, particularly recommended for mounting universal joints.

Aluminum Profiles

Profiles are extruded with tolerances according to EN12020-2, featuring anodised surfaces. Specifications include material properties, dimensional tolerances, and bending moments.

Technical Specifications

Profiles are made from EN AW-6063 T66 aluminum, with detailed specifications on tensile strength, hardness, and thermal expansion. Tolerances for dimensions, wall thickness, and straightness are provided.

Catalog excerpts

Profile system TC40 © Copyright FlexLink 2017 The contents of this publication are the copyright of the publishers and may not be reproduced (even extracts) unless permission is granted. Every care has been taken to ensure the accuracy of the information but no liability can be accepted for any errors or omissions. The right is reserved to make design modifications. Patents Essential parts of the FlexLink product range are protected by patents and design regulations. Drawings are made to European standards.

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Base elements

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FlexLink applies a holistic approach to safety engineering. Our team of experts supports you through every phase of the project. We assist in performing risk analysis, defining the functional requirements, undertake construction, installation and maintenance tasks. This enables you to save valuable time and reduce costs. Our goal is to provide flexible, reliable and safe systems for your individual applications. Guardings Our safety guards protect areas that could cause injury to operators. We offer fence solutions that are modular, with a highly flexible design. While quick and easy to assemble,...

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Easy to design and order Contamination and disturbances can be eliminated by encapsulating your process machines. We have a complete range of components for designing the enclosure that meets your particular needs. For example, our closed beams make a clean and professional impression, while serving their intended purpose of eliminating places where dirt and dust can hide. They are also designed to facilitate compact layouts and quick installation. Machine enclosures and safety guards can be easily designed in the FlexLink Design Tool. With its built-in intelligence to help avoid errors, it saves...

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General Packing unit Cutting profile to length Antistatic type Left hand version/right hand version RS System-related Profile series Slot pull-out force Opening angle Maximal load-bearing capacity Tightening torque Anti-rotation element Dimensions Sizes, dimensions

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Icon overview

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Summary of TC40 profiles Fewer profiles – more application options Lengths and tolerance aluminium profiles The range of profiles from the TC40 system consists of open profiles in types L (Light), B (Basic), H (Heavy) and U (Ultra) for moderate to high static and dynamic demands, and closed profiles in types BC (Basic Closed) and HC (Heavy Closed). If no other tolerance is stated in the catalogue all “3 m” and “6 m” aluminium beams will be delivered with a length of 3030 ±5 mm respective 6070 ±5 mm. The range is complemented by a variety of angular and round-edged profiles. All series come with...

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Common dimensions Common dimensions

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Profile, 40x40 Light Aluminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order (30-6000 mm) Profile data, see "Profile data" on page 149 End cap: see "Dimensions End caps " on page 27 © FlexLink 2017 Aluminum profiles, Light 11

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Profile, 40x40, Basic Aluminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order (30-6000 mm) * Must be ordered in pack size 10 or pack size 100 Profile data, see "Profile data" on page 149 End cap: see "Dimensions End caps" on page 27 Profile, 40x40 Basic, One side closed Aluminum, anodized Length 3030 mm ± 5 mm TCBB 3x40 T Length to order (30-6000 mm) TCBB Lx40 T End cap, grey TCBE 40 G* * Must be ordered in pack size 10 or pack size 100 Profile data, see "Profile data " on page 149 End cap: see "Dimensions End caps " on page 27 Profile, 40x40 Basic, Closed Aluminum,...

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Profile, 40x40 Basic, L-shaped closed Aluminum, anodized Length 3030 mm ± 5 mm TCBB 3x40 L Length to order (30-6000 mm) TCBB Lx40 L * Must be ordered in pack size 10 or pack size 100 Profile data, see "Profile data " on page 149 End cap: see "Dimensions End caps " on page 27 Profile, 40x40 Basic, U-Shaped closed Aluminum, anodized Length 3030 mm ± 5 mm TCBB 3x40 U Length to order (30-6000 mm) TCBB Lx40 U End cap, grey TCBE 40 G* * Must be ordered in pack size 10 or pack size 100 Profile data, see "Profile data " on page 149 End cap: see "Dimensions End caps " on page 27 ©...

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Profile, 40x80, Basic Aluminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order (30-6000 mm) * Must be ordered in pack size 10 Profile, 40x80 Basic, Closed Aluminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order (30-6000 mm) * Must be ordered in pack size 10 Profile data, see "Profile data" on page 149 End cap: see "Dimensions End caps" on page 27 Profile data, see "Profile data " on page 149 End cap: see "Dimensions End caps " on page 27 14 Aluminum profiles, Basic © FlexLink 2017

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Profile, 40x80 Basic, L-Shaped, Closed Profile, 40x80 Basic, L-Shaped, Closed Aluminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order (30-6000 mm) * Must be ordered in pack size 10 Profile data, see "Profile data " on page 149 End cap: see "Dimensions End caps " on page 27 Profile, 40x120 Basic Aluminum, anodized Length 3030 mm ± 5 mm TCBB 3x40x120 Length to order (30-6000 mm) TCBB Lx40x120 End cap, grey TCBE 40x120 G* * Must be ordered in pack size 10 Profile data, see "Profile data" on page 149 End cap: see "Dimensions End caps " on page 27 © FlexLink 2017 Aluminum...

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Aluminum profiles, Basic (continued) Profile, 80x80 Basic Profile, 80x80 Basic Aluminum, anodized Length 3030 mm ± 5 mm TCBB 3x80 Length 6070 mm ± 5 mm TCBB 6x80 Length to order (30-6000 mm) TCBB Lx80 End cap, grey * Must be ordered in pack size 10 Profile data, see “Profile data” on page 149 End cap: see “Dimensions End caps” on page 27 Profile, 40x160 Basic Aluminum, anodized Length 3030 mm ± 5 mm TCBB 3x40x160 Length 6070 mm ± 5 mm TCBB 6x40x160 Length to order (30-6000 mm) TCBB Lx40x160 End cap, grey (2 pcs) * Must be ordered in pack size 10 Profile data, see “Profile data” on page 149 End...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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