Pallet system X85
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Pallet system with standard modules and RFID XH XK XKP X180 X300 GR CS XT Based on modules The X85 pallet system is a complete system for handling individual products on product carriers (pallets). An automated system is built on configurable standard modules. Standard modules make it very easy and fast to create simple as well as advanced layouts for routing, balancing, buffering and positioning of pallets. RFID identification in the pallets enables one piece track and trace and logistic control for the production line. A standard line cabinet with power bus and communication bus systems provides fast installation and high flexibility for future changes. A combination of a highway and one or more satellites is WL often called a cell. Using divert/merge modules, it is possible to build cell junctions which facilitate transfer of a WK pallet from one cell to another. See figure. Cell Divert/merge devices Divert/merge devices are used for routing products by dividing or combining flows of products. Usually there is a main conveyor, a “highway”, and separate subordinated conveyors, “satellites”. On the satellites, products can be subjected to various operations such as turning, grinding, assembly or testing, without disturbing the main flow. After the operations, the products can return to the highway. Highway Cell junction Pallet system with standard modules and RFID

Pallet system with standard modules and RFID (continued) Divert modules Pallet positioning functions Diverters for guiding the flow of products off the highway into a satellite are available in four basic types: 45° left/right and 90° left/right. Merge modules Merge devices for guiding products from a satellite back to the highway are available in four basic versions: 45° left/right and 90° left/right. Combined divert/merge modules The pallet locating stations for the X85 pallet system are used for positioning of all X85 pallet types. The pallets are stopped by a pneumatically controlled...

Pallets – introduction Pallet assortment Different thickness The X85 pallet system includes pallets that can be adapted to specific requirements such as The chain with closed top is 3 mm thicker than the chain with fingered top. But, since the pallets for clean environ- X300 ment are correspondingly thicker than the pallets for tough environment, the top side of all pallet types will be GR at the same height above the conveyor beam. This means that all pallet handling modules can be used as long as the right combination of pallet and chain is used. CS See figure. Tough environment...

Pallets – introduction (continued) Pallet specifications Locating accuracy Type 160×125 and 160×175 pallets have two indexing positions (distance 55 mm). Type 160×225 pallets permit indexing at two positions (distance 110 mm) or at three positions (distance 55 mm between each position). Pallet plate without bushing, only for stop: ±1 mm (B and BR pallets) Pallet plate with locating bushing: ±0,1 mm The pallet plate is equipped with a socket for an IFM RFID tag IFM read on the fly at speeds up to 30 m/min Pallet loading The maximum permissible load on one pallet is 10 kg. The centre of...

Pallet configurations Low friction pallet (Suffix L) Conductive pallet (Suffix C) Standard pallet, harsh environment (Suffix R) Standard pallet (No suffix) Basic pallet (Suffix B) Pallets for use with chain type XBTP 5A85/XBTP 5A85 E/XBTP 5A85 C Pallets for use with chain type XBTP 5A85 A (closed top chain) 1) High accuracy pallet plate without precision bushings High accuracy pallet plate with bushings for precision locating One normal and one damped guide disc. One normal conductive and one damped conductive guide disc. Two plastic slide plates Two roller plates Two conductive plastic...

Pallet 160×100, h=50 For clean environment Basic Standard Low friction Conductive XBPP 160×100 B XBPP 160×100 XBPP 160×100 L XBPP 160×100 C Pallet 160×100, h=47 For tough environment Basic type R Standard type R *Drawing shows a Type B pallet. Type B and BR pallets should not be used in combination with any type of locating station, only with regular stop devices and all types of diverters, see 1) on Page 195. Note the height difference between Standard/Type B/L/C and the R/BR types. Type R/BR must be used with chain type XBTP 5A85 A. This chain cannot be used with the other pallets. Pallet...

Pallet 160×125, h=50 For clean environment Basic Standard Low friction Conductive Pallet 160×125, h=47 For tough environment Basic type R Standard type R XBPP 160×125 B XBPP 160×125 XBPP 160×125 L XBPP 160×125 C *Drawing shows a Standard pallet (no suffix in designation). Type B and BR pallets should not be used in combination with any type of locating station, only with regular stop devices and all types of diverters, see 1) on Page 195. Note the height difference between Standard/Type B/L/C and the R/BR types. Type R/BR must be used with chain type XBTP 5A85 A. This chain cannot be used...

Pallets X85 (continued) Pallet 160 mm × 175 mm Pallet 160×175, h=50 For clean environment Basic Standard Low friction Conductive XBPP 160×175 B XBPP 160×175 XBPP 160×175 L XBPP 160×175 C Pallet 160×175, h=47 For tough environment Basic type R Standard type R *Drawing shows a Type L pallet. Type B and BR pallets should not be used in combination with any type of locating station, only with regular stop devices and all types of diverters, see 1) on Page 195. Note the height difference between Standard/Type B/L/C and the R/BR types. Type R/BR must be used with chain type XBTP 5A85 A. This...

Pallet 160×225, h=50 For clean environment Basic Standard Low friction Conductive XBPP 160×225 B XBPP 160×225 XBPP 160×225 L XBPP 160×225 C Pallet 160×225, h=47 For tough environment Basic type R Standard type R *Drawing shows a Type R pallet. Type B and BR pallets should not be used in combination with any type of locating station, only with regular stop devices and all types of diverters, see 1) on Page 195. Note the height difference between Standard/Type B/L/C and the R/BR types. Type R/BR must be used with chain type XBTP 5A85 A. This chain cannot be used with the other pallets. Pallet...