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GENIUS PCB HANDLING SYSTEM

GENIUS PCB HANDLING SYSTEM
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GENIUS PCB HANDLING SYSTEM

Product catalog summary
Overview
FlexLink's Genius PCB Handling System offers a modular and independent range of PCB handling units. Each module includes an on-board control system and can integrate with other modules or a higher-level monitoring system using SMEMA communication.
Loaders
  • Single Magazine Line Loader (GENIUS 1-SL): Suitable for low volume, features a touchscreen, electrical pusher, and manual clamps, handling one magazine with a 50 PCB buffer capacity.
  • Dual Magazine Line Loader (GENIUS 1-DL): For low to medium volume, handles two magazines with motorized width adjustment and dual servo drive.
  • Multi Magazine Line Loader (GENIUS 1-ML): Ideal for high volume, handles five magazines with electrical pusher and pneumatic clamps.
  • Triple Magazine Line Loader (GENIUS 1-TL): For medium to high volume, handles three magazines with dual servo drive and motorized width adjustment.
Conveyors
  • Edge Belt Conveyor (GENIUS 1-EB): Cost-effective for board buffering and transfers, with motorized width adjustment and adjustable speed.
  • Inline Workstation (GENIUS 1-WS): Supports various components with an ESD safe surface and operator inspect feature.
  • Reject Conveyor (GENIUS 1-RJ): Used as a failed board buffer, features motorized width adjust and can buffer three boards.
Buffers
Includes LIFO and FIFO/LIFO configurations with options for single and multi-magazine combo buffer pass-throughs.
Traffic Controllers
Features lift gate conveyors, shuttle gates, telescopic shuttle gates, side shuttles, turn units, and inverters for efficient PCB routing.
Unloading Systems
Options for restackers and various magazine line unloaders to suit different volume requirements.
Wave Solder Conveyors
Includes elevators, chain conveyors, and flat belt conveyors for wave soldering processes.
Laser Marking
Offers laser markers with options for inverters and dual heads, along with brush cleaners.
General Specifications
Board dimensions range from 75-508 mm in length and 50-460 mm in width, with a maximum board weight of 3 kg. The system supports a board transfer height of 953 mm and is CE compliant with SMEMA standard interfaces.
Specific Systems
  • GENIUS 1-LB LIFO Buffer: Stores PCBs in 'last in, first out' mode, accommodating up to 25 boards with features like a touch screen and motorized width adjustment.
  • GENIUS 1-FB FIFO/LIFO Buffer Slot Style: Uses high-speed servo control for precise transfers, storing 25 boards with modes like FIFO, LIFO, and pass-through.
  • GENIUS 1-FD FIFO/LIFO Buffer Belt Style: Similar to 1-FB but uses driven belt conveyors for sensitive PCBs.
  • GENIUS 1-CB Single Magazine Combo Buffer: Buffers PCBs into a single magazine with a capacity of 50 PCBs per magazine.
  • GENIUS 1-MB Multi Magazine Combo Buffer: Handles five magazines with features like an electrical pusher and motorized width adjustment.
  • GENIUS 1-LG Lift Gate Conveyor: Provides a manual opening in the production line with motorized width adjustment.
  • GENIUS 1-SG Shuttle Gate: Forms an aisle in the production line with motorized extension and safety sensors.
  • GENIUS 1-TG Telescopic Gate: Retracts upon request, ensuring safety with aisle detection sensors.
  • GENIUS 1-SH Side Shuttle: Connects offset production lines with servo-driven movement.
  • GENIUS 1-TN Turn Unit: Re-routes PCBs with a high-speed rotate mechanism.
  • GENIUS 1-IN Inverter: Inverts PCBs for top-side/bottom-side manufacturing.
  • GENIUS 1-RK Restacker: Stacks unpopulated PCBs at the end of a production line.
Unloading Systems
  • GENIUS 1-SU Single Magazine Line Unloader: Compact module for low-volume production, buffering PCBs into a single magazine.
  • GENIUS 1-DU Dual Magazine Line Unloader: Suitable for low to medium-high volume, handles two magazines with good/no good reject software.
  • GENIUS 1-MU Multi Magazine Line Unloader: For high-volume applications, handles five magazines with features like an electrical pusher.
  • GENIUS 1-TU Triple Magazine Line Unloader: Used for high-volume applications requiring increased capacity storage.
Conveyors and Elevators
  • GENIUS 1-EL Elevator: Used for elevation or transfer angle changes in production lines.
  • GENIUS 1-CC Chain Conveyor: Modular transport solution with ESD safe roller design.
  • GENIUS 1-FC Flat Belt Conveyor: Uses an ESD safe belt for transporting PCBs and pallets.
Laser Marking Systems
  • GENIUS 1-LX Laser Marker: Used for marking non-metallic surfaces with a 30-watt CO2 laser marker.
  • GENIUS 1-LV Laser Marker Inverter: Designed for marking both sides of PCBs with an inverter for flipping the PCB.
  • GENIUS 1-LD Laser Marker Dual Head: High-speed marker with dual laser heads for marking both sides of a PCB simultaneously.
Additional Systems
  • GENIUS 1-LD Laser Marker Machine: Features include RS-232C, RS-422A, and USB2.0 interfaces, forced air cooling, and a camera verification system.
  • GENIUS 1-BC Brush Cleaner: Removes contamination from bare boards with features like a standard cleaning width of 460 mm and an internal dust collector.
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Catalog excerpts

GENIUS PCB HANDLING SYSTEM-1

GENIUS PCB HANDLING SYSTEM f FLEXLINK\) a coesia company

 Open the catalog to page 1
GENIUS PCB HANDLING SYSTEM-2

© FlexLink 2017 The contents of this publication are the copyright of the publishers and may not be reproduced (even extracts) unless permission is granted. Every care has been taken to ensure the accuracy of the information but no liability can be accepted for any errors or omissions. The right is reserved to make design modifications. Patents Essential parts of the FlexLink product range are protected by patents and design regulations. Drawings are made to European standards.

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GENIUS PCB HANDLING SYSTEM-3

FlexLink offers a complete line of PCB handling units which incorporate standard assembly features throughout the product range. All modules are CE marked. The PCB product line incorporates modular stand-alone units that are truly independent from other modules in the system. Each module has an on-board control system which allows the unit to function independently. Each module is able to be linked to other modules in the system by utilizing their up line and down line SMEMA communication. The modules can also be linked to a higher level monitoring or routing system by utilizing a host control...

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GENIUS PCB HANDLING SYSTEM-4

Single magazine line loader The GENIUS 1-SL Single magazine line loader is used when a magazine of PC boards needs to be loaded into a production line. This unit is capable of handling one magazine that can easily be accessed from the front of the machine. It is used in low volume applications or bottom side process with a single magazine. STANDARD FEATURES • User friendly touchscreen display for function and alarm • Electrical pusher to slide PCBs automatically out of magazine • Magazine locking by upper and lower manual clamps • Programmable pitch setting • Tower light display for machine status •...

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GENIUS PCB HANDLING SYSTEM-5

Module specification Length Height Width Colour Air pressure PCB dimensions Board length Board Width Board thickness PCB handling Transport system Transport height Transport direction Width adjustment Buffer capacity Pcb loading time Magazine changeover time Conveyor speed Magazine handling Buffer capacity Min magazine size Max magazine size Antistatic edge belts 953 ±50 mm Left to right (reverse flow as option) Motorized 50 PCBs (pitch 10 mm) in each magazine Approx. 7 sec Approx. 20 sec Max. 15 m/min adjustable 1 magazines CAB 701 / NIKKO NKAJ-0218R-G CAB 707 / NIKKO NKAJ 0546R-G Other sizes...

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GENIUS PCB HANDLING SYSTEM-6

Dual magazine line loader The GENIUS 1-DL Dual magazine line loader is used when a magazine of PC boards is required to be loaded into a production line. This unit is capable of handling two magazines that can easily be accessed from the side of the machine. It is used in low to medium volume applications that require medium capacity storage. STANDARD FEATURES • Motorized width adjustment • User friendly touch screen display for function and alarms • Dual servo drive for PCB positioning into magazine slot • ESD hinged cover with safety interlock • Configurable pitch selection • Tower light and...

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GENIUS PCB HANDLING SYSTEM-7

PCB handling Transport system Transport height Transport direction Width adjustment Buffer capacity Conveyor speed Magazine handling Buffer capacity Min magazine size Max magazine size Other sizes and types Module specification Length Height Width Colour PCB dimensions Board length Board Width Board thickness Antistatic edge belts 953 ±50 mm Left to right (reverse flow as option) Motorized width adjust 90 at 10 mm pitch, 2 magazines Max 15 m/min adjustable 2 magazines CAB 701 / NIKKO NKAJ-0218R-G CAB 707 / NIKKO NKAJ-0546R-G ilable upon request.

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GENIUS PCB HANDLING SYSTEM-8

Multi magazine line loader The GENIUS 1-ML Multi magazine line loader is used when a magazine of PC boards is required to be loaded into a production line. This unit is capable of handling five magazines that can easily be accessed from the side of the machine. It is used in high volume applications that require large capacity storage. STANDARD FEATURES • 5 magazine capacity for standard machine • Electrical pusher to slide PCBs automatically out of the magazine • Rack locking by upper and lower pneumatic clamps • Programmable pitch setting • User friendly touch screen display for function and...

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GENIUS PCB HANDLING SYSTEM-9

Module specification Length Height Width Colour Air pressure PCB dimensions Board length Board Width Board thickness PCB handling Transport system Transport height Transport direction Buffer capacity PCB loading time Magazine changeover time Magazine handling Buffer capacity Min magazine size Max magazine size Other sizes and types Antistatic edge belts 953 ±50 mm Left to right (reverse flow as option) 50 PCBs (pitch 10 mm) in each magazine Approx. 7 sec Approx. 20 sec 5 magazines CAB 701 / NIKKO NKAJ-0218R-G CAB 707 / NIKKO NKAJ 0546R-G available upon request. Optional Buffer capacity 3 magazine...

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GENIUS PCB HANDLING SYSTEM-10

Triple magazine line loader The GENIUS 1-TL Triple magazine line loader is used when PC boards in magazines are required to be loaded into a production line. This unit is capable of handling three magazines that can easily be accessed from the side of the machine. It is used in medium to high volume applications that require large capacity storage. STANDARD FEATURES • Dual servo drive for PCB positioning into magazine slot • Motorized width adjustment • User friendly touch screen display for function and alarm • SMEMA interface • ESD hinged cover with safety interlocks • Configurable pitch selection •...

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GENIUS PCB HANDLING SYSTEM-11

available upon request. Module specification Length Height Width Colour PCB handling Transport system Transport height Transport direction Width adjustment Conveyor speed Antistatic flat belt 953 ±50 mm Left to right (reverse flow as option) Motorized with adjust system Max. 15 m/min adjustable Magazine handling Buffer capacity Min magazine size Max magazine size Other sizes and types 3 magazines CAB 701 / NIKKO NKAJ-0218R-G CAB 707 / NIKKO NKAJ 0546R-G PCB Dimensions Board length Board Width Board thickness

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GENIUS PCB HANDLING SYSTEM-12

Destacker The GENIUS 1-DK Destacker is used when unpopulated PC boards are to be introduced to a production line. The module can hold up to a 200 mm (7.8") stack of unpopulated PC boards at a weight of 15 kg (33 lbs). The unit is able to segregate one board from its stack onto the production line by utilizing a technically advanced releasing mechanism. The unit is able to achieve cycle times of less than 9 seconds per board. STANDARD FEATURES • Large stack capacity • Easy adjustment for PCB thickness • Uninterrupted loading • Motorized width adjust • Adjustable conveyor speed • Antistatic edge...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.