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Enclosures and safety guards

Enclosures and safety guards

Product catalog summary

Overview: The document is a comprehensive product catalogue from FlexLink, focusing on enclosures and safety guards, specifically the TC40 profile system. It includes detailed specifications, procedures, and recommendations for various aluminum profiles and related components.

1. Safety Engineering: FlexLink emphasizes a comprehensive approach to safety engineering, offering support in risk analysis, functional requirements, construction, installation, and maintenance. The goal is to provide flexible, reliable, and safe systems tailored to individual applications. Key features include modular design, high flexibility, and integration capabilities for sensors and electrical devices.

2. Guardings: Safety guards are designed to protect operators from injury, featuring modular and flexible designs that comply with legal requirements. Custom dimensions and a wide range of RAL colors are available, along with options for integrating safety switches and sensors.

3. Enclosures: Enclosures help eliminate contamination and disturbances by encapsulating process machines. They are designed for easy cleaning, robust construction, and modern aesthetics. The system supports both open and closed profiles for various applications, enhancing machine safety and compliance with health regulations.

4. Profiles TC40: The TC40 system includes a range of profiles categorized as Light, Basic, Heavy, and Ultra, with options for open and closed profiles. These profiles are designed for moderate to high static and dynamic demands, with standardized outer radii to prevent visible cut edges and dirt traps.

5. Technical Specifications: Detailed specifications for aluminum profiles, including dimensions, tolerances, and available lengths. Profiles are available in various configurations, such as light, basic, heavy, and ultra, with options for closed and open profiles.

6. Tools and Accessories: The catalogue includes a variety of tools and accessories for assembly and installation, such as punching tools, drilling jigs, and deburring tools. These tools facilitate the design and assembly process, ensuring efficient and error-free installation.

Conclusion: FlexLink's product catalogue provides a comprehensive overview of their enclosures and safety guards, emphasizing flexibility, safety, and ease of integration. The TC40 profile system offers a wide range of options to meet diverse application needs, supported by detailed technical specifications and assembly tools.

Specifications: The document provides detailed specifications and descriptions of various aluminum profiles offered by FlexLink. The profiles are categorized into Basic, Heavy, Ultra, and others, with specific dimensions and end cap options.

Specifications:

Material: All profiles are made of anodized aluminum.
Dimensions: Profiles are available in various sizes such as 40x40, 40x80, 40x120, 40x160, 80x80, 80x120, and 80x160 mm.
Lengths: Standard lengths are 3030 mm and 6070 mm, with custom lengths available from 30 to 6000 mm.

End Caps:

End caps are available in grey and black, similar to RAL 7001 and RAL 9005 respectively.
They are designed to close off profile end faces, prevent dirt ingress, and avoid cuts.
End caps must be ordered in pack sizes of 10 or 100.

Profile Types:

Basic Profiles: Include Z-shaped, L-shaped, U-shaped, and closed profiles.
Heavy Profiles: Designed for more robust applications, available in closed and standard configurations.
Ultra Profiles: Offer enhanced strength and are available in larger dimensions.
Other Profiles: Include specialized shapes like 40x16, 40x40x90º, and 40x56x45º.

Applications:

Profiles are used in various assembly applications, including roller conveyors and sliding doors.
Special profiles are available for TC40 roller conveyors in sizes 40x80mm and 40x120mm.

Assembly and Accessories:

Profiles can be fitted with cover and frame profiles to prevent dirt ingress and provide structural support.
Accessories include conveyor rollers, cover plates, and screws for assembly.

Conclusion: FlexLink offers a comprehensive range of aluminum profiles suitable for various industrial applications, with customizable options for length and end caps to meet specific needs.

Specifications:
1. Net Strip: Used as cover and frame profile, available in grey, 5 mm width, 2 m length.
2. Table Support Profile TC40: Prevents damage, abrasion-resistant, available in various colors, length options from 30 mm to 6000 mm.
3. Bumper Profile TC40: Provides protective edge, abrasion-resistant, available in various colors, length options from 30 mm to 6000 mm.
4. Slot Cover Profile TC40: Closes profile slots for aesthetics and practicality, available in silver, 2 m length.
5. Frame Profile TC40: For installing panel material, assembly with mitred or butt joint, available in 2-5 mm thickness, 2 m length.
6. Rim Strip TC40: Push-in seal for panel material, available in grey or black, 3-5 mm thickness, 100 m length.
7. Screw Channel TC40: For mounting construction parts, available in black, 2 m length, supports PD screws.

Procedures:
1. Mounting Universal Joints: Involves turning the joint into the profile slot, swinging T-slot nut, and tightening screws.
2. Central Joint Assembly: Requires profile machining, available for various angles and configurations.
3. Corner Joint Assembly: Connects profiles, reinforces joints, no machining required, available in different sizes and colors.

Norms and Recommendations:
1. Universal Joint TC40: Suitable for right-angled joints, no machining required, high joint strength.
2. Central Joint TC40: Available for different angles, requires profile machining, suitable for high-load joints.
3. Angle Bracket TC40: Connects profiles, reinforces joints, no machining required, available in complete packs.

Key Data from Tables and Diagrams:
- Various profiles and joints are available in different dimensions and colors, with specific part numbers for ordering.
- Assembly instructions often involve specific tools and steps for proper installation.

Critical Information:
- Ensure correct dimensions and part numbers when ordering components.
- Follow assembly instructions carefully to ensure proper installation and functionality.
- Consider color and material options based on application requirements.

Overview: This document provides technical specifications and assembly instructions for various components used in constructing modular systems, specifically focusing on brackets, joints, nuts, bolts, and other connecting elements. The document is structured into sections detailing specifications, assembly procedures, and part lists for each component type.

Specifications:

Angle Brackets: Available in sizes 40x40 and 40x80, with specific ordering requirements for packs of 10.
Screwed Joints: M12 and M8 variants for different profile sizes, emphasizing high flexural strength and anti-rotation features.
Clamped Joints: M12 clamped joints for right-angled profile connections, requiring profile machining.
T-slot Nuts: Various sizes (M4, M5, M6, M8) for mounting profiles and accessories, with high-strength options for dynamic loading.
T-head Bolts: Available in multiple lengths, designed for secure mounting with self-locking nuts.
Cable Holders: Designed for mounting power and control lines, available in different sizes and shapes.
Reducing Sleeves: For mounting M8 screws in M12 channels, requiring specific tools for installation.

Assembly Procedures:

Machining and Tightening: Detailed instructions on machining requirements and tightening torques for various components.
Assembly Blocks: Instructions for installing panel materials using assembly blocks, with adjustable nuts and spacers for leveling.

Part Lists: Each section includes a detailed part list specifying the components required for assembly, including screws, washers, nuts, and any additional hardware.

Recommendations: The document emphasizes the importance of ordering components in specified pack sizes and using the correct tools and procedures to ensure proper assembly and functionality.

Specifications:
1. Spacers and screws are available in various sizes and colors, with specific pack sizes required for orders. Spacers must be ordered in packs of 10, while screws and plugs must be ordered in packs of 100.
2. Materials used include PA-GF for multiblocks and anodized aluminum for connecting strips.

Assembly Procedures:
1. Assembly blocks and multiblocks are designed for easy installation without machining, using clamping pieces.
2. Connecting strips are mounted using grub screws and require separate orders for screws and nuts.
3. Adjustable feet are available in various sizes and materials, with options for height adjustment and stability on uneven surfaces.

Standards and Recommendations:
1. Ensure correct pack sizes are ordered for all components.
2. Use appropriate fixing materials for floor attachment brackets and end plates, which are suitable for high loads.
3. Castors are designed for TC40 profiles and include options for brakes and locks.

Key Data from Tables and Diagrams:
1. Adjustable feet dimensions and load capacities are specified, with options for different materials and colors.
2. Floor attachment brackets and end plates are detailed with dimensions and suitable load capacities.
3. Castors are available in different sizes with specifications for load capacity and mounting options.

Critical Information:
1. Ensure compatibility of components with TC40 profiles.
2. Follow specified assembly instructions for optimal performance and safety.
3. Order additional fixing materials separately where indicated.

Overview: This document provides detailed specifications and assembly instructions for various hinges, handles, catches, and sliding elements used in guard doors and flaps. Each component is designed for specific weight capacities and includes necessary fixing materials.

Hinges:

Hinge, AL 50: Suitable for doors up to 50kg, detachable, with non-wearing plastic pintle. Allows right and left-hand mounting.
Hinge, AL 75, Concealed: For doors up to 75kg, features a stainless steel pintle and non-wearing plastic bushes.
Hinge, AL 90: Designed for large doors up to 90kg, available with or without centring capabilities.
Hinge, Plastic 50: For doors up to 50kg, available with cover caps and optional stop function.

Handles:

Handle, Plastic 130 & 200: Simple handles for lightweight doors, available in grey or black.
Handle, Plastic 190 ST: D-handle with steel reinforcement for stability.
Handle, AL 175: Sturdy D-handle for guard doors, made of aluminum.
Handle, Plastic 135 & 240: Ergonomically shaped handles for machine claddings, available in different lengths.

Lockable Handles:

Lockable Handle: Features a turn handle with a locking function, suitable for profile-framed swing doors.

Catches:

Magnetic Catch: For frameless swing doors, allows adjustment to panel thickness.
Ball Catch, Plastic: For frameless doors, includes elongated holes for alignment.
Double Ball Catch, Plastic: For doors with profile frames, includes fixing material.
Door Catch: Spring-tensioned catch claws for doors with profile frames.

Sliding Elements:

Sliding T-slot Block: For linear guiding actions, available with different offsets and undercuts.
Locking Handle for Sliding Elements: Suitable for horizontally and vertically opening sliding elements.
Guide Rollers: For linear guiding actions, available in standard and eccentric versions.
Fitting for Horizontal Sliding Doors: Includes runner profile and hardware set for sliding doors.

Overview
This document provides technical specifications and instructions for various tools and components used in the assembly and modification of aluminum profiles, specifically focusing on horizontal profile-framed sliding doors and related accessories.

Punching Tools
The document details different types of punching tools, including hydropneumatic and manual hand punches, designed for removing slot covers on closed profiles. Key specifications include adjustable tool adapters for different profile widths and replaceable punch dies.

Drilling Jigs
Drilling jigs are described for machining M8/M12 joints and central joints. These jigs are lightweight, made from aluminum, and designed for precision positioning on both open and closed profiles.

Deburring and Countersinking Tools
Hand deburring tools are used for finishing slots, featuring long-life blades and ergonomic design. Countersinks are specified for M8 and M12 screwed joints, with details on angles and shank types.

Twist Drills and Socket Bits
Twist drills are specified for drilling holes for central joints, with details on diameter and cutting angles. Hexalobular socket bits are recommended for mounting universal joints, with specifications for bit receivers.

Aluminum Profiles
The document outlines technical specifications for aluminum profiles, including tolerances, surface treatments, and material properties. Profiles are categorized into light, basic, heavy, and ultra series, with detailed data on dimensions, weight, and mechanical properties.

Bending and Shear Tests
Results from bending moment and shear force tests are provided, showing yield points for various connectors and profile configurations. Safety factors are advised for practical applications.

Product Index
An alphanumeric index of product designations is included for easy reference.

Catalog excerpts

PRODUCT CATALOGUE ENCLOSURES AND SAFETY GUARDS

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© Copyright FlexLink 2021 The contents of this publication are the copyright of the publishers and may not be reproduced (even extracts) unless permission is granted. Every care has been taken to ensure the accuracy of the information but no liability can be accepted for any errors or omissions. The right is reserved to make design modifications. Patents Essential parts of the FlexLink product range are protected by patents and design regulations. Drawings are made to European standards.

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Base elements

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Safety engineering FlexLink applies a holistic approach to safety engineering. Our team of experts supports you through every phase of the project. It is possible to order special dimensions which will fit perfectly to your application and hence reduced the required floor space to a minimum. We assist in performing risk analysis, defining the functional requirements, undertake construction, installation and maintenance tasks. This enables you to save valuable time and reduce costs. Our goal is to provide flexible, reliable and safe systems for your individual applications. Guardings Our safety...

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© Copyright sortimat/ATS Automation Easy to design and order Contamination and disturbances can be eliminated by encapsulating your process machines. We have a complete range of components for designing the enclosure that meets your particular needs. For example, our closed beams make a clean and professional impression, while serving their intended purpose of eliminating places where dirt and dust can hide. They are also designed to facilitate compact layouts and quick installation. Machine enclosures and safety guards can be easily designed in the FlexLink Design Tool. With its built-in intelligence...

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Icon overview General Packing unit Cutting profile to length Antistatic type Left hand version/right hand version RS Profile series Slot pull-out force Opening angle Maximal load-bearing capacity Tightening torque Floor plate Anti-rotation element Sizes, dimensions Stock length Icon overview

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Icon overview

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Summary of TC40 profiles Fewer profiles – more application options Lengths and tolerance of our aluminium profiles The range of profiles from the TC40 system consists of open profiles in types L (Light), B (Basic), H (Heavy) and U (Ultra) for moderate to high static and dynamic demands, and closed profiles in types BC (Basic Closed) and HC (Heavy Closed). If no other tolerance is stated in the catalogue all “3 m” and “6 m” aluminium beams will be delivered with a length of 3030 ±5 mm respective 6070 ±5 mm. The range is complemented by a variety of angular and round-edged profiles. All series...

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Common dimensions Common dimensions

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Aluminum profiles, Light Profile, 40x40 Light Profile, 40x40 Light Aluminum, anodized Length 3030 mm ± 5 mm TCBL 3x40 Length 6070 mm ± 5 mm TCBL 6x40 Length to order (30-6000 mm) TCBL Lx40 End cap, grey * Must be ordered in pack size 10 or pack size 100 Profile data, see “Profile data” on page 149 End cap: see “Dimensions End caps” on page 27 Profile, 40x80 Light Aluminum, anodized Length 3030 mm ± 5 mm TCBL 3x40x80 Length 6070 mm ± 5 mm TCBL 6x40x80 Length to order (30-6000 mm) TCBL Lx40x80 End cap, grey * Must be ordered in pack size 10 Profile data, see “Profile data” on page 149 End cap:...

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Aluminum profiles, Basic Profile, 40x40 Basic Profile, 40x40 Basic, One side closed Profile, 40x40, Basic Aluminum, anodized Length 3030 mm ± 5 mm TCBB 3x40 Length 6070 mm ± 5 mm TCBB 6x40 Length to order (30-6000 mm) TCBB Lx40 Profile, 40x40 Basic, One side closed Aluminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order (30-6000 mm) TCBB 3x40 T TCBB 6x40 T TCBB Lx40 T * Must be ordered in pack size 10 or pack size 100 * Must be ordered in pack size 10 or pack size 100 Profile data, see “Profile data” on page 149 End cap: see “Dimensions End caps” on page 27 Profile data,...

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Aluminum profiles, Basic (continued) Profile, 40x40 Basic, L-shaped closed Profile, 40x40 Basic, L -shaped closed Aluminum, anodized Length 3030 mm ± 5 mm TCBB 3x40 L Length 6070 mm ± 5 mm TCBB 6x40 L Length to order (30-6000 mm) TCBB Lx40 L End cap, grey * Must be ordered in pack size 10 or pack size 100 Profile data, see “Profile data” on page 149 End cap: see “Dimensions End caps” on page 27 Profile, 40x40 Basic, U-Shaped closed Profile, 40x40 Basic, U-Shaped closed Aluminum, anodized Length 3030 mm ± 5 mm TCBB 3x40 U Length 6070 mm ± 5 mm TCBB 6x40 U Length to order (30-6000 mm) TCBB Lx40...

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Aluminum profiles, Basic (continued) Profile, 40x80 Basic Profile, 40x80 Basic, Closed Profile, 40x80, Basic Aluminum, anodized Length 3030 mm ± 5 mm TCBB 3x40x80 Length 6070 mm ± 5 mm TCBB 6x40x80 Length to order (30-6000 mm) TCBB Lx40x80 Profile, 40x80 Basic, Closed Aluminum, anodized Length 3030 mm ± 5 mm TCBB 3x40x80 C Length 6070 mm ± 5 mm TCBB 6x40x80 C Length to order (30-6000 mm) TCBB Lx40x80 C * Must be ordered in pack size 10 * Must be ordered in pack size 10 Profile data, see “Profile data” on page 149 End cap: see “Dimensions End caps” on page 27 Profile data, see “Profile data” on...

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Aluminum profiles, Basic (continued) Profile, 40x80 Basic, L-Shaped, Closed TCBE 40x80 G / TCBE 40x80 B TCBE 40x120 G/TCBE 40x120 B Profile, 40x80 Basic, L -Shaped, Closed Aluminum, anodized Length 3030 mm ± 5 mm TCBB 3x40x80 L Length 6070 mm ± 5 mm TCBB 6x40x80 L Length to order (30-6000 mm) TCBB Lx40x80 L Profile, 40x120 Basic Aluminum, anodized Length 3030 mm ± 5 mm TCBB 3x40x120 Length 6070 mm ± 5 mm TCBB 6x40x120 Length to order (30-6000 mm) TCBB Lx40x120 * Must be ordered in pack size 10 * Must be ordered in pack size 10 Profile data, see “Profile data” on page 149 End cap: see “Dimensions...

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Enclosures and safety guards

Enclosures and safety guards

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