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Conveyor system X85

Conveyor system X85
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Conveyor system X85

Product catalog summary
System Information
The X85 conveyor system is versatile, suitable for applications like pallet handling and vertical wedge conveyors, particularly in home and personal care industries. Key specifications include a beam width of 85 mm, chain width of 83 mm, and a maximum conveyor length of 30 meters. It supports a maximum weight of 200 kg and a load of 75 N per 100 mm of conveyor length.
Conveyor Modules
The system offers various modules, including straight, one bend, and two bend configurations. Support modules cater to single and multi-lane setups, with adjustable ends and guide rollers available.
Chains
The X85 conveyor chain ensures smooth operation with minimal wear and noise. It includes standard and specialized chains for high wear resistance and specific environments. Cleated chains require configuration via an online tool for cleat distances.
Chain Accessories
Accessories include plastic pivots, steel pins, and pin insertion tools. Rebuilding kits for end drive units provide support rolls and side plates for chain guidance.
Conveyor Beam
X85 beams are designed for rigidity and smooth operation, featuring T-slots for accessory attachment. Slide rails come in various materials for different performance needs, including low friction and high wear resistance. Hardened steel slide rails are used in abrasive environments.
Beam Accessories
Accessories include profiles for split conveyor beams, beam clip assemblies, and cover strips for T-slots, facilitating assembly and maintenance.
Specifications
Details on components and specifications for articulated beam sections, plastic slide rails, and drive units are provided, including dimensions, materials, and product codes.
Procedures
Instructions for drilling holes in beams and spacers for screw insertion are outlined, along with the use of mounting tools and drill fixtures for slide rails and drive units.
Standards and Recommendations
Recommendations include using plastic screws for anchoring slide rails in plain bends due to space constraints for rivet tools, and specific rivets and cover strips for different applications.
Drive Units
Various drive unit types are described, including Compact, Medium, and Heavy, with specifications on maximum traction force, speed, and motor types. An online configurator is recommended for ordering.
Slide Rails
Details include material types, lengths, and specific applications. Wide slide rails are unsuitable for bends, with product codes provided for different materials.
Key Data from Tables and Figures
Tables include product codes, dimensions, and specifications for slide rails and drive units. Diagrams show typical dimensions and configurations.
Critical Information
Emphasizes the use of specific tools and configurations for installation and maintenance, highlighting the importance of adhering to specified dimensions and configurations.
Overview
This document provides technical specifications and assembly instructions for various components used in conveyor systems, focusing on the X85 series by FlexLink.
1. Idler Units
  • Available in heavy and compact versions with effective track lengths of 0.80 m and 0.70 m, respectively.
  • Protective covers require drilling for installation.
  • Idler bend units are available for 90° bends but not compatible with return chains.
2. Wheel Bends
  • Available in angles from 30° to 210° with varying track lengths.
  • Cover plates recommended to avoid pinch points with specific chain types.
3. Plain Bends
  • Available in angles of 30°, 45°, 60°, and 90° with different radii and track lengths.
  • Feature narrow slide rails on top and an extra slide rail in the inner part of the bend.
4. Vertical Bends
  • Range from 5° to 90° with specified radii and track lengths.
  • Combination molded vertical bend-wheel bends are not possible.
5. Angle Plates
  • Available for straight and 90° bends, with specific inner radii for 180° bends.
6. Front Pieces
  • Provided for conveyor systems, with specific lengths and anchoring instructions.
  • Upper and lower bends include connecting strips with screws.
7. Drip Trays
  • Available with specific dimensions and connecting strips for assembly.
Key Recommendations
  • Ensure special arrangements for connecting beam support brackets when mounting idler or drive units.
  • Use protective covers and cover plates to avoid pinch points and ensure safety.
  • Utilize the online configurator for ordering passive bridges and other configurable components.
See more

Catalog excerpts

Conveyor system X85-1

System information Technical characteristics Features Suitable for a wide range of applications. Includes components for pallet handling (X85P) and vertical wedge conveyors. Examples of application areas Home care products, personal care products, pucks for filling operations, secondary packages, cartons. System information

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Conveyor system X85-2

Conveyor modules Straight conveyor Support modules – single and multi-lane L Conveyor module – straight * Single diecast Single end guide roller Single foot plate Single two/three-point Multi single 2 lane Multi single 3 lane Multi single 4 lane Multi double 3 lane Multi double 4 lane Drive unit inline transfer Drive unit wheel bend *Use online configurator when ordering L1 Conveyor module – one bend * *Use online configurator when ordering L2 Conveyor module – two bends * *Use online configurator when ordering Conveyor modules

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Conveyor system X85-3

Chain types Configuration of cleated chains X180 The conveyor chain is designed for smooth running, minimum wear and low noise level at normal speeds. For wet applications use XBTPX 5A85. Chain performance levels • For most applications: standard chain, available as plain chain, cleated chain, friction top chain, steelp-lated chain, and roller top chain. • For special applications: ultra high wear resistance chain, steel top chain, high temperature chain, conductive chain, semi-conductive chain, smooth top chain, and wedge top chain. In pallet systems where pallets type BR or R are used, it is...

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Conveyor system X85-4

Plain chain Plain chain Length 5 m Standard material Food & Wet applications *Link kit contains 10 links, 10 pivots, 10 steel pins Use this chain in pallet systems with pallets type BR or R. Not suitable for other pallet types. Plain chain *Link kit contains 10 links, 10 pivots, 10 steel pins Top part has steel cover for improved wear resistance.

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Conveyor system X85-5

Cleated chain, Type A Cleated chain Type A cleats Length 5 m * This product is delivered with plain links between the cleats. Use the online configurator to specify and order. **Link kit contains 10 links, 10 pivots, 10 steel pins

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Conveyor system X85-6

Chains (continued) Roller top chain Flexible cleat chain, Type B 12,5 Use the online configurator to specify and order. Chain with roller cleats * *This product is delivered with plain links between the cleats. Use the online configurator to specify and order. Note. This chain requires minimum one plain link between every cleated link. Roller cleat link kit ** 5110583 ** Link kit contains 1 link, 1 pivot, 1 steel pin Flexible cleat chain Type D Length 5 m XBTE 5A85 D Flexible cleat link assembly Type D* (link base and flexible cleat top) 5110582 Flexible cleat top (replacement) 5056311 *Link...

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Conveyor system X85-7

Chains (continued) Other chains Universal chain See the Chain guide for a selection of other chains. See “Appendix D” for installation instructions. X65 X65P Ø5 Universal chain* Length 5 m *This product is delivered with plain links between the universal links. Use the online configurator to specify and order. The link has a hole for an M5 screw. An M5 nut will fit inside the link. **Link kit contains 10 links, 10 pivots, 10 steel pins V-block chain V-block chain Length 5 m * Link kit contains 10 links, 10 pivots, 10 steel pins XF XD ELV Steel chain X85 Length 5 m Steel link X85 (spare part,...

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Conveyor system X85-8

Chain accessories Plastic pivot for chain Pin insertion tool for chain Pin insertion tool X85-X180/X300 X85-X180/X300-XH, PRO version* *This tool is recommended for frequent users Accessories for use with steel chain 5056849 Rebuilding kit for end drive unit Rebuilding kit for End drive unit H Kit includes support rolls for guidance of chain under the drive unit. Rebuilding instructions are delivered with the chain. Note. Can only be used for chains without cleats or rollers. Rebuilding kit for direct drive Rebuilding kit for End drive unit H, direct drive 5058269 Kit includes support rolls for...

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Conveyor system X85-9

Beam design The X85 beams are designed for rigidness, smooth running, high speeds and low noise. Features include a flat top surface and heavy duty T-slots. The T-slots ensure easy but rigid attachment of accessories such as guide rail brackets. Slide rails are available in three profile designs: standard, wide, and wide with guidance. Cross-section of straight Cross-section of plain section conveyor beam bend with narrow slide rails with wide slide rails on the top and an extra slide rail in the inner part of the bend. XBCR 25 XBCR 25 H XBCR 25 P XBCR 25 E XBCR 25 U XBCR 25 B XBCR 25 HB XBCR...

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Conveyor system X85-10

Conveyor beam Beam Length to order (30- 3000 mm) XBCB LA85 Slide rail: see page 171. Beam accessories: see below. Profile for split conveyor beam Length 3000 +10/-0 mm XBCB 3A85 H Length to order (30- 3000 mm) XBCB LA85 H Including M8 screw and locking nut. Use minimum 5 clips per meter. Place clips 100 mm from each end. Note. Contains 10 pcs.. Cover strip for T-slot, PVC Connecting strip with set screws Connecting strip with set screws h=20, a=30, b=50, L=130 XSCJ 6x130 Cover strip for T-slot Length 25 m Grey PVC XCAC 25 P Cover strip for T-slot Length 3 m Note! Can’t be used with bends Cover...

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Conveyor system X85-11

Beam accessories (continued) PO Beam spacer Aluminium, anodized Length 3 m For connection of two conveyor beams side to side. Use M8 screw and slot nut. Two holes must be drilled, one through the spacer (9 mm) and one through the beam, to allow insertion of the screw. The diameter of the second hole depends on the size of the screw head. Slide rail Length 25 m HDPE (Black) PA-PE (Grey) PVDF (Natural white) PE-UHMW (White) PE-UHMW conductive (Black) XBCR25 XBCR 25 H XBCR 25 P XBCR 25 U XBCR 25 E Plastic slide rails, wide Slide rail Length 25 m HDPE (Black) PA-PE (Grey) PVDF (Natural white) PE-UHMW...

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Conveyor system X85-12

Slide rails (continued) Aluminium rivets for anchoring of slide rail Drill fixture for slide rail ∅ d mm Drill fixture for slide rail d=4,2 mm Aluminium rivets 4 mm for XKX180/X300 conveyors, brown Rivet crimping pliers Extra slide rail in plain bends must be anchored using plastic screws due to lack of space for the rivet crimping tool. Note. Contains 250 pcs.. Plastic screws for anchoring of slide rail Rivet crimping pliers For 4 mm rivets Rivet crimping clamp 4 mm Only intended for use with low slide rail in plain bends. Extra slide rail in plain bends must be anchored using plastic screws...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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