1. Catalogs
  2. Flexitallic
  3. Design Criteria

Design Criteria

Design Criteria
1 / 75 PagesView full catalog

Design Criteria

Product catalog summary
Introduction
Flexitallic has developed advanced gasket materials focusing on temperature and chemical resistance, and sealing performance. This document outlines the specifications and applications of materials like Thermiculite®, Sigma®, and Fluoroseal.
Thermiculite® Products
  • Thermiculite® 715: Coreless sheet material replacing traditional sheets, stable up to 1800°F (982°C), resistant to oxidation.
  • Thermiculite® 815: Stainless steel core, ideal for high-temperature applications, excellent chemical compatibility.
Sigma® PTFE Products
Offers outstanding chemical resistance, suitable for industries like food and pharmaceuticals, withstanding temperatures from cryogenic to 500°F (260°C).
  • Sigma® 500: Enhanced compressibility for lower bolt loads.
  • Sigma® 511: Silica filler, ideal for concentrated acids.
  • Sigma® 533: Barytes filler for alkalis.
  • Sigma® 588: Highly compressible PTFE sheet.
  • Sigma® 600: For ultra-low bolt loads.
Fluoroseal Products
Expanded pure PTFE sealing material, offering high conformability and chemical resistance.
Conclusion
Flexitallic's gasket materials provide solutions for industrial sealing challenges, emphasizing high performance and chemical resistance.
Overview: Detailed information on sealing materials, focusing on Flexitallic products like Fluoroseal, Flexicarb, and compressed fiber gaskets, including specifications and chemical compatibility charts.
Fluoroseal: Flexible strip for non-standard flanges, excellent chemical resistance, suitable for cryogenic applications.
Flexicarb: Made from high purity exfoliated graphite, suitable for high temperatures and pressures.
Compressed Fiber Gaskets: Made from materials like aramid, glass, and carbon, each suited for different applications.
Core4 Sheet Products: Aim to reduce inventory and simplify gasket selection.
Chemical Compatibility: Extensive charts indicating material suitability for various chemicals.
Recommendations: For electrical insulation, wrap self-adhesive tape around the flange's outside diameter.
Insulating Gaskets: Designed to prevent corrosion and electrical conductivity, made from phenolic laminate.
Insulating Sets: Include gasket, bolt sleeves, insulating washers, and steel washers.
Flexpro Insulating Gaskets: For high-pressure applications, featuring a solid metal core.
Metal Jacketed Gaskets: Metallic outer shell with filler material, used in high-pressure applications.
Spiral Wound Gaskets: Designed to recover under variable loads, manufactured by spirally winding a metal strip and filler material.
Specifications: Detailed specifications for spiral wound gaskets, emphasizing proper sizing and material selection.
Materials: Includes Thermiculite® 835, FLEXICARB®, PTFE, Flexite® Super, and Ceramic Fiber.
Design and Manufacturing: Gaskets must be sized to ensure the sealing element is seated against flat surfaces.
Applications and Recommendations: Recommendations for specific applications and material availability.
Specifications and Sizing: Emphasizes keeping the sealing element close to the bolt circle.
Metal Guide Rings: Limitations on minimum widths due to machining constraints.
Non-circular Spiral Wound Gaskets: Fabricated in non-circular shapes within certain limitations.
Flexpro™ Gasket: Suitable for severe operating conditions, offering high seal integrity.
CPR Gasket: Designed to combat flange corrosion, adapts to damaged surfaces.
Metal Reinforced Gasket (MRG): Laminated gasket with a metal core, suitable for high-temperature applications.
Ring Type Joint (RTJ): Used in high-pressure/temperature applications, mainly in the petroleum industry.
General Recommendations: Consult Flexitallic engineers for applications with space limitations or higher pressures.
Specifications and Material Coatings
Ring type joints protected from corrosion with electroplated zinc.
PTFE Inserts and Specialized Ring Type Joints
Specialized ring type joint gaskets for critical applications in the petrochemical industry.
Lens Ring and Weld Gaskets
Lens Ring provides a high integrity metallic seal, Weld gaskets ensure a fully welded joint.
Joint Integrity Calculations
Guidelines for calculating bolt stress for gaskets in known flanges.
ASME Boiler and Pressure Vessel Code Calculations
Criteria for flange design, including calculation of minimum bolt load.
Gasket Design Considerations
Determining the minimum seating width and selecting materials based on factors like the gasket material factor.
Torque Tables and Recommendations
  • Torque Values: Provides torque values for various classes of gaskets.
  • Recommended Practices: Do not exceed a bolt stress of 60,000 PSI.
Installation and Maintenance
  • Preparation: Proper handling and storage of gaskets are crucial.
  • Assembly: Use a cross bolting pattern in incremental steps.
Troubleshooting and Material Selection
  • Joint Leakage: Examination of used gaskets can help determine the cause of failure.
  • Material Properties: Lists various metallic gasket materials and their properties.
Training and Support
  • Flexitallic Training: Offers training on proper flange assembly and bolting procedures.
Material Specifications:
1. Alloy Steel: Maximum temperature of 1400°F (760°C), developed for sulfuric acid resistance.
2. Inconel X-750: Nickel/chromium/iron alloy, maximum temperature of 2000°F (1095°C).
3. Aluminum: Maximum temperature of 800°F (425°C).
4. Brass: Maximum temperature of 500°F (260°C).
5. Copper: Maximum temperature of 600°F (315°C).
6. Alloy 2205: Maximum temperature of 600°F (315°C).
Stainless Steel Equivalents:
Comparison of stainless steel grades across different international standards.
Bolting Data:
1. Elastic Modulus: Lists values for various ASTM specifications.
2. Yield Strength: Provides values for different materials.
3. Temperature Limits: Specifies working temperatures for different bolt materials.
4. Stress Retention: Graph showing stress relaxation behavior.
Design Stress Values:
Lists design stress values for various ASTM specifications.
Flange and Gasket Data:
1. Flange Dimensions: Provides dimensions for ASME B16.5 & BS 1560 flanges.
2. Gasket Ordering: Details required for ordering FLEXITALLIC gaskets.
Metric Unit Conversions:
Provides conversion factors for length, area, and volume.
Introduction: Dimensional and Order Guide for Flexitallic's products, providing technical specifications and warranty information.
Specifications and Conversion Tables: Includes detailed conversion tables for various units of measurement.
Warranty and Liability: Flexitallic guarantees replacement or repair of defective products.
Safety and Recommendations: Advises consulting Flexitallic for specific application recommendations.
Contact Information: Provides contact details for Flexitallic offices worldwide.
See more

Catalog excerpts

Design Criteria-1

Gasket CRITERIA. Flexitallic SAFE is an added level of seal integrity resulting from our commitment to innovation in materials, co-engineered solutions and onsite education to improve installation. UNITED KINGDOM / FLEXITALLIC LTD. 6915 Highway 225 Deer Park, TX 77536 USA phone: +1-281-604-2400 fax: +1-281-604-2415 Scandinavia Mill Hunsworth Lane Cleckheaton BD19 4LN United Kingdom phone: + 44-1274-851273 fax: +44-1274-300303 USA / CUSTOM RUBBER PRODUCTS 2625 Bennington Houston, TX 77093 USA phone: +1-713-691-2211 fax: +1-713-691-3005 CANADA / FLEXITALLIC 4340 – 78 Avenue Edmonton, Alberta, T6B 3J5 Canada phone: +1-780-466-5050 fax: +1-780-465-1177 UNITED ARAB EMIRATES / FLEXITALLIC LLC Amenity Centre, Tower Number 2, 10th Floor, Ofce 4 Al Hamra Industrial Area, Ras Al Khaimah phone: +971 (0)7 243 4305 SAUDI ARABIA / FLEXITALLIC MIDDLE EAST LLC Al-Aujam Industrial City 6790-Al Badia, Unit No. 1 Al Qatif 32656-2462 Kingdom of Saudi Arabia phone: 0096-13-8089635 CHINA / FLEXITALLIC SEALING TECHNOLGY CO., LTD Building 3 South Wujiang Export Processing Zone 688 Pangjin Road Wujiang, Jiangsu 215200 P.R. China phone: +86-512-6303-2839

 Open the catalog to page 1
Design Criteria-2

ever wonder?. our engineers working with yours the first spiral wound, thermiculite! wonder around. innovate customize educate

 Open the catalog to page 2
Design Criteria-3

Gasket Design Criteria Section I - Gasket Selection 4 Section II - Joint Integrity Calculations 43 Section III - Gasket Installation 50 Section IV - Useful Technical Data 60 innovate customize educate i

 Open the catalog to page 3
Design Criteria-4

Manufacturing Units Owned Manufacturing Plants Branch Offices & Warehouses The Sealex Group Green, England Tel: +44 (0)845 450 4353 Flexitallic L.P. Deer Park,TX, USA Tel: +1 281 604 2400 The Sealex Group Cheshire, England Tel: +44 (0)151 357 1551 Custom Rubber Products 2625 Bennington Houston, TX, USA Tel: +1 713 691 2211 The Sealex Group Cardiff, Wales Tel: +44 (0)2920 487646 Flexitallic Sealing Technology (Suzhou) Co., Ltd. Wujiang, Jiangsu, P.R. China Tel: +86 512 6303 2839 Licensees Euroguarco SpA Arcola, Spain Tel: +39 187 562611 AGS Flexitallic, Inc. Edmonton, Alberta, Canada Tel: +1 780...

 Open the catalog to page 4
Design Criteria-5

FLEXITALLIC GASKET DESIGN CRITERIA Introduction FLEXITALLIC, the world’s leading manufacturer and supplier of static seals and the originator of the Spiral Wound Gasket, is committed to sealing solutions for today’s industry. With greater emphasis than ever before placed on joint tightness, more attention is focused toward variables associated with the integrity of the bolted gasketed joint. Flexitallic Gasket Design Criteria manual offers the engineer and end user assistance in meeting the goal of providing fundamentally sound static sealing practice. Developed and collated by Flexitallic’s...

 Open the catalog to page 5
Design Criteria-6

SECTION I Gasket Selection Gaskets can be classified into three categories: soft cut, semi-metallic and metallic types. The physical properties and performance of a gasket will vary extensively, depending on the type of gasket selected and the materials from which it is manufactured. Physical properties are important factors when considering gasket design and the primary selection of a gasket type is based on the following: • Temperature of the media to be contained • Pressure of the media to be contained • Corrosive nature of the application • Criticality of the application Soft Cut Sheet materials...

 Open the catalog to page 6
Design Criteria-7

Gasket Selection Critical Service RTJ type flange or > Class 600 Yes Flange intended for RTJ type Use SWG, Flexpro, or Weld Ring Critical Service Use SWG, Flexpro, Weld Ring, or Change Use LS, SWG, Flexpro, MRG, Weld Ring, or Change Use SWG, Flexpro, MRG, Weld Ring, Thermiculite® 815, ST/RGS3, or Change Select sealing material and metal type on basis of service, temperature, and medium. Soft cut gaskets should always be of the minimum thickness consistent with the style of the flanges to be sealed, and compatible with the medium.

 Open the catalog to page 7
Design Criteria-8

Change Gasket EVERYTHING IS ABOUT TO CHANGE. Introducing the spiral wound gasket that reinvents the category. The spiral wound gasket that will forever change your operation. When we invented the spiral wound gasket in 1912 there was nothing like it. 100 years of innovation later, we introduce the Change gasket. And again there’s nothing like it. Incredibly robust and resilient, metal-wound Change heat exchanger gasket is designed to deliver the most dynamic seal ever. Manufactured with proprietary equipment, using a 5-times thicker metal spiral and a unique laser welding process that penetrates...

 Open the catalog to page 8
Design Criteria-9

Change Gasket Across a 24-day, 24-cycle pressure thermal cycle test replicating industry application conditions, the Change gasket lost just 1 PSIG total. Never coming close to the failure point, it outperformed every other gasket tested by at least nine cycles. And there’s no telling how long it would have kept going if we hadn’t stopped the test. COMPRESSION VS. RECOVERY AT 18,000 PSI (124 MPa) GASKET STRESS Gasket Style The high level of stored energy gives the Change gasket extremely high recovery. In a compression test against other heat exchanger gaskets, the Change gasket recovered almost...

 Open the catalog to page 9
Design Criteria-10

Sheet Materials With the shift to soft cut gaskets, gasket manufacturers have developed a myriad of products. Some of the initial materials developed proved inferior to their predecessors in regard to temperature, chemical resistance, creep resistance and sealing characteristics. Flexitallic has developed a wide range of compressed fiber gasket sheet products. Some of these products have been fiber reinforced grades, manufactured by the traditional calendering or sheeter process. Other product ranges are fiber-free and some of these materials have exceptionally good properties. Flexitallic Thermiculite®...

 Open the catalog to page 10
Design Criteria-11

Thermiculite® Exclusive to Flexitallic, this revolutionary material comprised of chemically and thermally exfoliated vermiculite simulates the structure of exfoliated graphite, with one notable exception – it maintains integrity through a wide range of extreme temperatures. Vermiculite’s thin, flexible, soft plates can be exfoliated like graphite. They retain the sealability and low porosity of graphite, but unlike graphite, Flexitallic’s Thermiculite® sheet materials will not oxidize at high temperatures. Graphite’s stress-loss due to oxidation has led to many examples of gasket failure. Independent...

 Open the catalog to page 11
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.