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BCP Overview

BCP Overview
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BCP Overview

Product catalog summary
Overview
This document serves as a comprehensive guide to Flexco's belt conveyor products, addressing common issues such as carryback, belt slip, mistracking, and spillage. Flexco provides solutions including belt cleaners, plows, trainers, and lagging to enhance conveyor performance and longevity.
Key Issues and Solutions
  • Carryback: Material that adheres to the belt and falls off along the return side. Solutions include belt cleaners and plows.
  • Belt Slip: Occurs when the head pulley loses grip on the belt. Solutions include ceramic and rubber pulley lagging.
  • Mistracking: Belt drift causing spillage and wear. Solutions include belt trainers and positioners.
  • Spillage: Material spills at transfer points. Solutions include skirt clamps, impact beds, and plows.
Innovations
  • Cleaner Innovations: Features like faceted blade profiles and tungsten carbide blades for efficient cleaning.
  • Belt Tracking Innovations: Pivot-and-Tilt technology for correcting belt wander.
  • Impact Bed Innovations: Velocity Reduction Technology™ to reduce impact energy.
  • Lagging Innovations: High friction ceramic lagging for better grip and faster installation.
Benefits
  • Budget Savings: Extends belt life and reduces wear on components, leading to cost savings.
  • Lower Maintenance Costs: Reduces cleanup and repair time, significantly cutting maintenance expenses.
  • Consistent Performance: Minimizes unscheduled shutdowns by addressing common conveyor issues.
  • Greater Safety: Reduces maintenance-related accidents.
  • Serviceability: Easy servicing features like replaceable blade cartridges and Slide-Out Service™ bars.
Product Specifications
The document details various precleaner and secondary cleaner options, specifying belt width, speed, temperature range, and compatibility with reversing belts and mechanical fasteners. It also highlights specific applications for each product, such as high-temperature environments or food-grade requirements.
Conclusion
Flexco's belt conveyor products are designed to improve performance, reduce maintenance costs, and enhance safety. Their innovative solutions and extensive industry experience make them a reliable partner in productivity for various applications, including mining and heavy-duty operations.
Detailed Product Information
Precleaners: Includes Stainless Steel MMP Medium-Duty Precleaner, MHP Heavy-Duty Precleaner, and MHCP Heavy-Duty Cartridge Precleaner, featuring corrosion resistance and specific blade technologies.
Secondary Cleaners: Includes EZS2 Secondary Cleaner and P-Type® Secondary Cleaner, featuring segmented tungsten carbide blades and tensioning systems.
Belt Trackers: Solutions for belt mistracking, including Belt Positioner™ and PT Smart™, using sensor rollers to correct belt wander.
Accessories: Includes Water Spray Pole Kit and Stabilizing Return Roller to enhance belt cleaner performance.
Recommendations
Consult Flexco for specific application assessments and recommendations, considering belt conditions, speeds, and pulley diameters before selecting a product.
Flexco Belt Trackers
Solutions like the HD PT Max™ for high-tension belts, suitable for both wet and dry conditions, with specific tension and dimension capabilities.
Load-Point Spillage Solutions
Includes impact beds, slider beds, skirting systems, and plows to address load-point spillage, with specific impact ratings and transition distance recommendations.
Impact Beds
Range from EZSB-C for non-impact areas to DRX series for varying impact levels, providing high energy absorption and sealing.
Skirting Systems
Flex-Seal™ and Flex-Lok™ systems provide effective sealing at load points, with easy installation and maintenance.
Pulley Lagging
Options include rubber and ceramic lagging to prevent slippage and improve traction, with specific environmental and wear considerations.
Overview of Lagging Products
Includes Medium Ceramic Lagging, Weld-On Rubber Lagging, Diamond-Pattern Ceramic Lagging, Full Ceramic Lagging, and Weld-On Ceramic Lagging, each designed for specific traction and abrasion resistance needs.
Flexco Pulley Lagging Adhesives
Flex-Lag® Adhesives provide strong bonding for rubber-to-rubber and rubber-to-metal applications, with environmentally friendly properties.
Partnering with Flexco
Flexco offers extensive industry knowledge, safety, and quality commitment, providing on-site system audits and tailored solutions.
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Catalog excerpts

BCP Overview-1

Keep your line up and running.

 Open the catalog to page 1
BCP Overview-2

SOLUTIONS FOR EVERY ISSUE ALONG THE BELT LINE PRECLEANER TRANSFER SYSTEM SECONDARY CLEANER RUBBER PULLEY LAGGING IMPACT BED PLOW BELT POSITIONER BELT TRAINER

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BCP Overview-3

With over 100 years of experience in the belt conveyor industry, Flexco knows that keeping your line running smoothly is essential to the success of your operation. That’s why we’ve developed a comprehensive line of innovative belt conveyor products that address the key issues you face. Material that sticks to the belt after it leaves the transfer point and continues falling off along the conveyor’s return side. To address carryback, we offer: Belt drifts to one side or the other, resulting in material spillage, uneven belt wear, and possible system damage. To combat mistracking, we offer: •...

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BCP Overview-4

Innovative Designs, Superior Engineering, Industry Expertise Since 1907 we’ve been dedicated to improving belt performance and productivity. That’s meant spending a lot of time in the eld, , working alongside customers and learning about their everyday challenges — rst-hand. We use that hard-won knowledge to design belt conveyor products that work better and last longer. In fact, we pioneered many of the advanced features that have since become industry standards. Cleaner Innovations • Patented, Faceted Blade Prole — These blades continually renew their edges, creating more efcient cleaning •...

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BCP Overview-5

Mineline – When “standard” products just won’t do. ® Flexco Mineline® products have been designed and engineered to work — day in and day out — in some of the toughest applications in the world. Regardless of the application, whether it be underground coal mining, port loading facilities, or other heavy tonnage applications that test the strength and durability of your conveyor system, Mineline® is the answer. Customers have come to expect a Flexco cleaner, impact bed or tracker with the Mineline® brand by its name to excel — even in situations where other products have failed. Next to Mineline...

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BCP Overview-6

YOUR ISSUE: CARRYBACK OUR SOLUTION: ADVANCED CLEANING SYSTEMS Step 1 Understand Your Options BELT CLEANERS BLADE OPTIONS Precleaners • Mounted to the head pulley and below the material ow • Ideal for removing large pieces of material — typically about 60 - 70 percent of initial carryback • Blade width/material path options Polyurethane • Easier on the belt ces • Works well with mechanical splices • Economical • Specialty formulations for high heat, chemical resistance, or water removal Secondary cleaners • Located just past where the belt leaves the head pulley — and anywhere else down the beltline...

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BCP Overview-7

CONSHEAR STANDARD CONSHEAR HIGH TEMP CONSHEAR WHITE Precleaner Options Application Description Belt Width* Belt Speed** Head Pulley Diameter Temperature Range High Temp V-Tip Reversing Belts Mechanical Fasteners *Special sizes available upon request. **Belt speeds can be higher in vulcanized applications. UC/UV BLADE Secondary Cleaner Options Application Description Belt Width* P-Type® (C-Tip) P-Type (V-Tip) U-Type® (F-Blade) U-Type (C-Blade) Reversing Belts Work with Mechanical Fasteners U-Type (V-Blade) R-Type® (C-Tip) R-Type (V-Tip) Belt Speed** Temperature Range Application Description Belt...

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BCP Overview-8

FLEXCO PRECLEANERS FEATURES & APPLICATIONS EZP-LS “Limited Space” Precleaner EZP-LS Stainless Steel Food Grade Precleaner Compact design with shorter pole length Standard-duty, solid-blade design Visual tension check Do-it-yourself installation and minimal maintenance Stainless steel components for superior corrosion resistance Standard-duty, solid-blade design Visual tension check White food-grade, chemical-resistant ConShear blade Maximum Belt Speed* – 500 fpm (2.5 m/sec) Maximum Belt Speed* – 500 fpm (2.5 m/sec) Pulley Diameter from 6” – 22” (150 – 550 mm) Pulley Diameter from 6” – 22” (150...

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BCP Overview-9

FLEXCO PRECLEANERS EZP1 Stainless Steel Food Grade Precleaner Standard-duty, solid-blade design rated up to 275° F Can handle temperature spikes to 325° F Visual tension check Requires just 4" of horizontal clearance Do-it-yourself installation and minimal maintenance Stainless steel components for superior corrosion resistance Standard-duty, solid-blade design Visual tension check White food-grade, chemical-resistant ConShear blade Maximum Belt Speed* – 700 fpm (3.5 m/sec) Maximum Belt Speed* – 700 fpm (3.5 m/sec) Pulley Diameter from 10” – 36” (250 – 900 mm) Pulley Diameter from 10” – 36” (250...

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BCP Overview-10

FLEXCO PRECLEANERS MMP Medium Mine-Duty Precleaner Stainless Steel MMP Medium-Duty Precleaner • Medium-duty mining precleaner with TuffShear™ blade • Heavy-duty, 3-piece design pole with dual tensioners • Visual tension check • Stainless steel components for superior corrosion resistance • Medium-duty mining precleaner • Heavy-duty, 3-piece design, corrosion-resistant pole with dual tensioners • Visual tension check Maximum Belt Speed* – 1000 fpm (5.0 m/sec) Pulley Diameter from 16” – 48” (400 – 1200 mm) Maximum Belt Speed* – 1000 fpm (5.0 m/sec) Applications – Underground Mining, Hard Rock Mining,...

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BCP Overview-11

FLEXCO PRECLEANERS Optional HV Protected Tips H-Type® HV/HVP Precleaner H-Type® High-Temp HV Precleaner • Tungsten carbide tip provides superior cleaning efciency (vulcanized belts only) • Segmented blades work independently • Visual tension check • Tungsten carbide tip provides superior cleaning efciency (vulcanized belts only) • Segmented blades work independently • Visual tension check Maximum Belt Speed* – 1000 fpm (5.0 m/sec) Maximum Belt Speed* – 1000 fpm (5.0 m/sec) Pulley Diameter from 10” – 63” (250 – 1575 mm) Pulley Diameter from 10” – 63” (250 – 1575 mm) Applications – Power Plants,...

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All FLEXCO catalogs and technical brochures

  1. CLIPPER®

    2  Pages

  2. NOVITOOL®

    2  Pages

  3. SUPER-SCREW®

    8  Pages

  4. PT Smart™

    2  Pages

  5. MMP

    2  Pages

  6. H - Types

    2  Pages

  7. EZP-LS

    2  Pages

  8. Belt cleats

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.