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2015 BELT CONVEYOR PRODUCTS

2015 BELT CONVEYOR PRODUCTS
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2015 BELT CONVEYOR PRODUCTS

Product catalog summary
Overview
Flexco offers a wide range of belt conveyor products aimed at solving common issues such as carryback, belt slip, mistracking, and spillage. These solutions are designed to improve belt performance, reduce maintenance costs, and enhance safety.
Key Issues and Solutions
  • Carryback: Addressed with belt cleaners, plows, and cleaner blades.
  • Belt Slip: Mitigated using ceramic and rubber pulley lagging.
  • Mistracking: Corrected with belt trainers and positioners.
  • Spillage: Controlled with skirt clamps, impact beds, and belt plows.
Innovations
  • Cleaner Innovations: Include patented blade profiles and heavy-duty tensioning systems.
  • Belt Tracking Innovations: Utilize Pivot-and-Tilt technology.
  • Impact Bed Innovations: Feature Velocity Reduction Technology.
  • Lagging Innovations: Offer fast installation with ceramic solutions.
Benefits
  • Budget Savings: Products extend belt life and reduce component wear.
  • Lower Maintenance Costs: Reduced carryback and spillage.
  • Consistent Performance: Maximizes uptime by addressing system damage causes.
  • Greater Safety: Minimizes maintenance-related accidents.
  • Serviceability: Easy servicing with replaceable blade cartridges.
Product Features
  • Precleaners: Ideal for removing large material pieces, available in polyurethane and tungsten carbide.
  • Secondary Cleaners: Effective at removing fines.
  • Specific Products: Tailored for various applications, including high temperature and food-grade environments.
Application Classification Guide
The CEMA guide assists in selecting the appropriate belt cleaner based on criteria like belt width, speed, and material properties.
Precleaners
  • PAT Portable Air Tensioner: Maintains constant tension, suitable for mining and steel mills.
  • H-Type® High-Temp HV Precleaner: Features tungsten carbide tips, suitable for power plants and steel mills.
  • H-Type® HXF2 Precleaner: For standard and medium-duty applications.
  • HV2 Precleaner: Offers enhanced pulley conformance.
Secondary Cleaners
  • EZS2 Secondary Cleaner: Suitable for aggregate and cement applications.
  • P-Type® Secondary Cleaner: For recycling and light mining.
  • Y-Type Secondary Cleaner: Suitable for aggregate and cement applications.
  • R-Type® Reversing Secondary Cleaner: For wood processing and power plants.
Additional Features
  • Compatible with mechanical fasteners, featuring spring tensioning systems.
  • Optional accessories enhance cleaner performance and blade life.
Recommendations
Consult Flexco for specific applications and recommendations based on belt conditions and specifications.
Mounting and Installation Kits
  • Precleaners can be mounted using welded and bolted steel plates.
  • SST and MST Mounting Bracket Kits offer additional versatility.
Accessories
  • Spring Covers and Tensioner Locks protect components.
  • Water Spray Pole Kit enhances cleaning.
  • Inspection Doors provide a dust-tight seal.
Belt Trainers
  • Belt Positioner™ for return-side installation.
  • PT Smart™ and PT Pro™ for medium-tension belts.
  • PT Max™ for high-tension belts.
Impact Beds and Load-Point Solutions
  • Impact beds protect belts in impact areas.
  • Flexco offers various models for different impact ratings.
Skirting Systems
  • Flex-Seal™ Skirting System for sealing loading zones.
  • Flex-Lok™ Skirt Clamps for securing skirt rubber.
Exclusive Velocity Reduction Technology™
Reduces rebound forces, minimizing spillage and material degradation, ideal for extreme-impact applications.
RDP1 Diagonal Plow and V-Plow
Designed to discharge debris effectively, with easy installation and maintenance.
Flexco Plows: Features & Applications
Prevent damage to tail pulleys and gravity take-ups while cleaning the belt.
Pulley Lagging Selection
Consider environmental conditions and service requirements when selecting pulley lagging.
Flex-Lag® Adhesives
Provide strong bonding for rubber-to-rubber and rubber-to-metal adhesion.
Partners Plus Program
Ensures distributors are trained to provide quality installations and service.
Training and Conveyor Assessments
Flexco offers training programs and third-party assessments to improve conveyor system performance and safety.
See more

Catalog excerpts

2015 BELT CONVEYOR PRODUCTS-2

SOLUTIONS FOR EVERY ISSUE ALONG THE BELT LINE With over 100 years of experience in the belt conveyor industry, Flexco knows that keeping your line running smoothly is essential to the success of your operation. That’s why we’ve developed a comprehensive line of innovative belt conveyor products that address the key issues you face. ACCESS DOOR Material that sticks to the belt after it leaves the transfer point and continues falling off along the conveyor’s return side. To address carryback, we offer: • Belt Cleaners • Belt Trainers • Belt Plows PRECLEANER (Polyurethane Blades) Belt drifts to...

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2015 BELT CONVEYOR PRODUCTS-3

Mineline – When “standard” products just won’t do. ® Flexco Mineline® products have been designed and engineered to work—day in and day out—in some of the toughest applications in the world. Regardless of the application, whether it be underground coal mining, port loading facilities, or other heavy tonnage applications that test the strength and durability of your conveyor system, Mineline is the answer. Customers have come to expect a Flexco cleaner, impact bed or tracker with the Mineline brand by its name to excel—even in situations where other products have failed. Next to Mineline endorsed...

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2015 BELT CONVEYOR PRODUCTS-4

YOUR ISSUE: CARRYBACK OUR SOLUTION: ADVANCED CLEANING SYSTEMS Step 1 Understand Your Options BELT CLEANERS BLADE OPTIONS Precleaners • Mounted to the head pulley and below the material flow • Ideal for removing large pieces of material— typically about 60–70 percent of initial carryback • Blade width/material path options Polyurethane • Easier on the belt lices • Works well with mechanical splices • Economical • Specialty formulations for high heat, chemical resistance, or water removal Secondary cleaners • Located just past where the belt leaves the head pulley—and anywhere else down the beltline...

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2015 BELT CONVEYOR PRODUCTS-5

FLEXCO PRECLEANERS Standard-duty, solid-blade design rated up to 275° F (135° C) Can handle temperature spikes to 325° F (163° C) Visual tension check Requires just 4" (100 mm) of horizontal clearance Do-it-yourself installation and minimal maintenance EZP1 Stainless Steel Food Grade Precleaner • • • • Stainless steel components for superior corrosion resistance Standard-duty, solid-blade design Visual tension check White food-grade, chemical-resistant ConShear™ blade Maximum Belt Speed*: 700 fpm (3.5 m/sec) Maximum Belt Speed*: 700 fpm (3.5 m/sec) Applications: Fermentation Byproducts, Pre-processed...

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2015 BELT CONVEYOR PRODUCTS-6

FLEXCO PRECLEANERS FLEXCO PRECLEANERS Optional HV Protected Tips MMP Medium Mine-Duty Precleaner Stainless Steel MMP Medium-Duty Precleaner • Medium-duty mining precleaner with TuffShear™ blade • Heavy-duty, 3-piece design pole with dual tensioners • Visual tension check • Stainless steel components for superior corrosion resistance • Medium-duty mining precleaner • Heavy-duty, 3-piece design, corrosion-resistant pole with dual tensioners • Visual tension check Maximum Belt Speed*: 1000 fpm (5.0 m/sec) Pulley Diameter from 16”–48” (400–1200 mm) • Tungsten carbide tip provides superior cleaning...

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2015 BELT CONVEYOR PRODUCTS-7

FLEXCO SECONDARY CLEANERS P-Type® Secondary Cleaner P-Type® Cartridge Secondary Cleaner • Available with C-tips for mechanical fastener applications or V-tips for vulcanized applications • Segmented, tungsten carbide blades • Bolt-up tensioning system • Limited space model option for telescoping, stacking, or portable conveyors FLEXCO S E C ON DARY C L EA NERS FEATURES & APPLICATIONS • Available with C-tips for mechanical fastener applications or V-tips for vulcanized applications • Bolt-up tensioning system • Service Advantage Cartridge feature allows for easy service and inspection Maximum...

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2015 BELT CONVEYOR PRODUCTS-8

FLEXCO SECONDARY CLEANERS Stainless Steel MHS Heavy-Duty Secondary Cleaner FLEXCO SECONDARY CLEANERS MHS Secondary Cleaner with Service Advantage Cartridge™ • Stainless steel components for extra corrosion resistance • Segmented blades with choices of tungsten carbide tips • Patented PowerFlex™ cushions maintain optimal belt contact • Tensioners and cushion create 4 points of relief, making the cleaner fastener-friendly • Segmented blades with choices of tungsten carbide tips • Patented PowerFlex™ cushions maintain optimal belt contact • Tensioners and cushion create 4 points of relief, making...

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2015 BELT CONVEYOR PRODUCTS-9

CONSHEAR™ STANDARD CONSHEAR™ HIGH TEMP CONSHEAR™ WHITE incl. 2 plates, 16" x 32" (400 x 800 mm) • For use with Mounting Bars to mount cleaners on open head pulleys • For use with MSP MMP MHP MHCP , , , incl. 8 bolts, nuts and washers • For mounting precleaners on open head pulleys • Weld on both sides of pulley and bolt on steel plates • For use with MSP MMP MHP MHCP , , , • Used with both Standard and Long SST Mounting Bracket Kits (below left) for additional mounting options Precleaner Options Application Description Temperature Range Reversing Belts Mechanical Fasteners Belt Width* Belt Speed**...

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2015 BELT CONVEYOR PRODUCTS-10

YOUR ISSUE: BELT MISTRACKING OUR SOLUTION: BELT TRAINERS FLEXCO BELT TRAINERS • Sensor rollers detect wander, then “pivot and tilt” belt into place • Economical solution for medium-tension belts • Effectively prevents belt from damaging structure • Easy to install • Specially designed to fit underground conveyors To select the right belt trainer, you need to consider whether: • The belt is wandering to one or both sides • The top or return side of the belt is affected • The mistracking is happening consistently or occasionally Maximum Belt Tension: 1600 PIW • The belt has a low, medium, or high...

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2015 BELT CONVEYOR PRODUCTS-11

When it comes to load zones, our impact beds deliver the highest level of material containment and belt protection. They’ve been specially designed to control acceleration, deaden impact energy, reduce damaging vibrations, and extend belt life. YOUR ISSUE: LOAD-POINT SPILLAGE OUR SOLUTION: IMPACT BEDS, SLIDER BEDS, SKIRTING SYSTEMS, PLOWS & MORE Set Up an Appropriate Transition Distance • Often compromised to save space, but short transition can lead to premature belt, lagging, and idler wear or failure. • Using your idlers or Flexco adjustable idlers, follow CEMA recommendations based on your...

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All FLEXCO catalogs and technical brochures

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.