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Main Catalogue
Product catalog summary
Company Overview
FLEXA GmbH & Co, established in 1947, specializes in advanced cable protection systems, emphasizing flexibility, a broad product range, and customer satisfaction. Their products cater to industries such as mechanical engineering, automotive, rail traffic, aviation, wind power, and medical sectors.
FLEXA GmbH & Co, established in 1947, specializes in advanced cable protection systems, emphasizing flexibility, a broad product range, and customer satisfaction. Their products cater to industries such as mechanical engineering, automotive, rail traffic, aviation, wind power, and medical sectors.
Product Range
FLEXA offers a wide array of cable protection systems made from plastics and metals, including connectors with various thread types. These products are resistant to solvents, UV light, and are liquid-tight, withstanding temperatures from -60°C to +600°C and approved up to IP 69K. They protect data lines from electromagnetic interference and are suitable for hygienic environments.
FLEXA offers a wide array of cable protection systems made from plastics and metals, including connectors with various thread types. These products are resistant to solvents, UV light, and are liquid-tight, withstanding temperatures from -60°C to +600°C and approved up to IP 69K. They protect data lines from electromagnetic interference and are suitable for hygienic environments.
Quality Assurance
Quality is a core value at FLEXA, with rigorous testing and certification under DIN EN ISO 9001. Staff undergo regular training to maintain high standards.
Quality is a core value at FLEXA, with rigorous testing and certification under DIN EN ISO 9001. Staff undergo regular training to maintain high standards.
Innovative Machinery
FLEXA's facilities feature state-of-the-art machinery for processing metal, plastic, and silicone, including fully automatic tubing machines and injection molding machines.
FLEXA's facilities feature state-of-the-art machinery for processing metal, plastic, and silicone, including fully automatic tubing machines and injection molding machines.
Customized Solutions
FLEXA provides tailored solutions using advanced CAD systems for 3D design, investing in machinery upgrades and staff training to maintain competitiveness.
FLEXA provides tailored solutions using advanced CAD systems for 3D design, investing in machinery upgrades and staff training to maintain competitiveness.
Environmental Responsibility
The company is committed to environmental protection, minimizing waste, and using recyclable materials, with a specialized waste disposal program.
The company is committed to environmental protection, minimizing waste, and using recyclable materials, with a specialized waste disposal program.
Partnership and Sustainability
FLEXA values partnership and sustainability, offering employee training and development, encouraging feedback, and optimizing processes.
FLEXA values partnership and sustainability, offering employee training and development, encouraging feedback, and optimizing processes.
Product Specifications
The document details specifications for ROHRflex® corrugated all-plastic tubing, primarily made from PA 6 and PA 12, designed for industrial applications with properties like flexibility and resistance to oils and fuels.
The document details specifications for ROHRflex® corrugated all-plastic tubing, primarily made from PA 6 and PA 12, designed for industrial applications with properties like flexibility and resistance to oils and fuels.
Specifications
- Materials: PA 6 and PA 12, with variations including PP and PU.
- Properties: Air- and liquid-tight, oil and benzine resistant, flame retardant, UV-resistant.
- Temperature Resistance: -40°C to +150°C, with some variants up to +170°C.
- Standards: Compliance with UL 94, EN/IEC 61386-23, UL 1696.
Applications
- Machine and plant constructions
- Automotive and railway industries
- Shipbuilding
- Automation and electrical installations
- HVAC
Product Variants
- ROHRflex® PA 12: Flexible, thick-walled for heavy applications.
- ROHRflex® PA 12 - ESD: Antistatic for explosive environments.
- ROHRflex® PP: Non-flexible, economical.
- ROHRflex® PU: Highly flexible, oil and fuel resistant.
- ROHRflex® MULTI: For bundling large quantities of cables.
- ROHRflex®- Duo: Two-piece, recloseable design.
- FLEXAzip: Slitted for retrofit installations.
Tools
ROHRflex® Cutter and Slitter for cutting and slitting tubings.
ROHRflex® Cutter and Slitter for cutting and slitting tubings.
Data Summary
Includes tables with dimensions, weight, and packaging information for tubing sizes, indicating static and dynamic load capacities.
Includes tables with dimensions, weight, and packaging information for tubing sizes, indicating static and dynamic load capacities.
Material Specifications
Corrugated all-plastic tubing made from PU, PA 6, and PP, resistant to oil, benzine, acids, solvents, and UV radiation, free from silicone, cadmium, and halogen.
Corrugated all-plastic tubing made from PU, PA 6, and PP, resistant to oil, benzine, acids, solvents, and UV radiation, free from silicone, cadmium, and halogen.
Properties
Air- and liquid-tight, microbe-resistant, high tenacity, abrasion resistance, suitable for low temperatures and frequent bending cycles.
Air- and liquid-tight, microbe-resistant, high tenacity, abrasion resistance, suitable for low temperatures and frequent bending cycles.
Applications
Used in machine and plant construction, automotive, shipbuilding, automation, and electrical installations.
Used in machine and plant construction, automotive, shipbuilding, automation, and electrical installations.
Product Variants
Includes ROHRflex® MULTI PA 6 and PA 12, with specific resistance properties and temperature ranges.
Includes ROHRflex® MULTI PA 6 and PA 12, with specific resistance properties and temperature ranges.
Connectors and Accessories
Details on suitable connectors and accessories, including plastic connectors with different thread types and configurations.
Details on suitable connectors and accessories, including plastic connectors with different thread types and configurations.
Standards and Certifications
Compliance with UL 94 for flame retardancy and IP ratings for ingress protection.
Compliance with UL 94 for flame retardancy and IP ratings for ingress protection.
Overview
Specifications and assembly instructions for connectors, focusing on plastic connectors with brass threads and metal connectors for EMC applications.
Specifications and assembly instructions for connectors, focusing on plastic connectors with brass threads and metal connectors for EMC applications.
Specifications
- Plastic connectors made from PA plastic with TPE sealing, some with nickel-plated brass threads.
- Metal connectors for EMC applications.
- Available in various sizes and thread types, including metric, NPT, and PG standards.
Properties
- Easy assembly with push-in lock and tool-free dismounting.
- Resistant to oil, benzine, acids, and solvents, free from silicone, cadmium, and halogen.
- Operating temperature range: -40°C to +120°C.
Applications
- Suitable for machine and plant construction as protective insulation connectors according to EN 60204.
- Designed to meet protection standards IP 68, 67, 66, 65, and IP 69K.
Assembly Instructions
- Mount connectors on the cut side of the tubing, ensuring a secure snap-in fit.
- FLEXAquick® connectors include a locking device with an O-ring for secure assembly.
- Dismounting involves pressing the snap-in sleeve and pulling the tubing or connector apart.
Protective System
- Proper assembly and cutting of ROHRflex® tubing required to achieve specified protection ratings.
Data Tables
- Tables provide dimensions and specifications for connector models, including outer diameter, thread size, and weight per 100 pieces.
Overview
Specifications and properties of plastic connectors, focusing on quick-type connectors with different threading and sealing options.
Specifications and properties of plastic connectors, focusing on quick-type connectors with different threading and sealing options.
Specifications
- Connectors available in various sizes and threading types, including metric (M), PG, and NPT standards.
- Specified with dimensions such as outer diameter (OD), inner diameter (ID), and thread size.
- Weight per 100 pieces and packaging details provided for each connector type.
Properties
- Resistant to oil, benzine, acids, and solvents.
- Free from silicone, cadmium, and halogen, ensuring environmental safety.
- Designed to withstand high mechanical stress and are impact-resistant.
- High torque of thread connection ensures secure fitting.
Standards and Compliance
- Comply with international standards such as EN/IEC 61386-23, UL 1696, CSA 22.2, and ASTM E 162/E 662.
- Rated for protection levels IP 65, IP 66, IP 68, and IP 69K, suitable for a wide range of environmental conditions (-40°C to +120°C).
Recommendations
- Use a sealing compound for high protection levels at the thread between the cable gland insert and the screw connector housing.
- Follow assembly instructions to maintain protection system integrity.
Additional Information
- Some products have delivery times on request, indicated by an asterisk (*).
- Videos and additional resources available for further guidance on product usage and assembly.
Material Specifications
- Connector body: Nickel-plated brass
- Thrust collar: Brass
- Sealing: TPE
- Pressure nut: Nickel-plated brass
- O-Ring: NBR
Construction
- Hexagonal wrench surface
- Fixed metric connecting thread
- Hexagonal pressure nut
- Brass thrust collar
- Sealing and O-ring included
Properties
- High watertight and dustproof protection
- Friction-type locking of conduit and screw connector
- Covered conduit ends
- Optimal shielding with high density
Important Note
For EMC applications, refer to the assembly instructions.
Plastic Connector Specifications
- Resistant to oil and benzine
- Widely resistant to acids and solvents
- Free of silicone, cadmium, and halogen
Temperature and Protection Ratings
- Operating temperature: -40°C to +120°C
- Protection ratings: IP 66, IP 68, IP 69K
Standards and Certifications
- EN / IEC 61386-23
- UL 1696 | CSA 22.2
- EN 45545-2 [HL 2]
- ASTM E 162 | E 662
Product Variants
Lists various product codes with specifications such as dimensions, weight, and packaging details for different connector types and sizes.
Overview
Specifications and properties of plastic and metal connectors, couplers, and tubing clamps used in industrial applications, particularly in railway technology and sensor technology.
Specifications and properties of plastic and metal connectors, couplers, and tubing clamps used in industrial applications, particularly in railway technology and sensor technology.
SpecificationsLists multiple product codes with dimensions, weight, and packaging details. Products include quick-type couplers, repair sleeves, tubing clamps, and reducers, made primarily from plastics like PA (Polyamide) and TPE (Thermoplastic Elastomer).
Materials and PropertiesMaterials used are resistant to oil, benzine, acids, and solvents, free from silicone, cadmium, and halogen. Designed for high mechanical stress, impact resistance, and are self-extinguishing. Suitable for static and dynamic applications in railway cars.
Standards and ComplianceComply with standards such as IP 68, IP 69K, UL 94, EN 45545-2, ASTM E 162, and E 662. Ensure suitability for harsh environments and safety in applications.
ApplicationsEfficient tubing assembly, strain relief, and protective conduit systems. Suitable for light and heavy-duty applications, with specific designs for use in C-profile bars and retrofitting existing systems.
Product VariantsIncludes different variants like RQK, RQGR, RQH, RQMS, RQM, and RQS, each tailored for specific applications and environments. Some designed for easy assembly and disassembly, others focus on reducing vibrations and providing gentle clamping for cables.
Metal ConduitsProtective metal conduits made from galvanized steel and stainless steel, suitable for EMC applications. Compatible with various connectors and designed for use in explosive areas.
OverviewSpecifications and applications for protective metal conduits, including construction, material, properties, and suitable connectors.
SpecificationsLists multiple models of metal conduits with specific dimensions, static and dynamic bending radii, weight per meter, and packaging details. Categorized under different product codes, including standard and special dimensions.
Construction and MaterialConduits constructed using strip-wound techniques with S profiles. Materials include galvanized steel and stainless steel, with some models featuring additional braiding for enhanced mechanical protection.
PropertiesHigh flexibility, tensile strength, resistance to lateral compression, compliance with DIN EN IEC 61386-23 standards. Some models offer high shielding factors for EMC applications.
ApplicationsSuitable for industries like machine and plant construction, automotive, railway, shipbuilding, automation, electrical installations, and areas requiring explosion protection (ex-area) according to EN 1127-1.
ConnectorsSpecifies suitable connectors for each conduit type, with references to page numbers for detailed information. Categorized by IP rating and application suitability.
Temperature RangeDesigned to operate within specific temperature ranges, with some models capable of withstanding temperatures from -50°C to +250°C or even up to +600°C.
Additional FeaturesIncludes features like no untwisting, high mechanical protection, and specific EMC assembly instructions. Highlights use of brass thrust collars for EMC-safe mounting.
SpecificationsDetails various types of protective metal conduits made from galvanized steel with different sheathing materials like PU, PVC, and silicone. Each type designed for specific applications with unique properties like oil resistance, flame retardancy, and flexibility. Constructed using strip-wound, Agraff profile, available in various sizes and lengths.
MaterialsMade from cold strip steel (DC 03/04) according to EN 10139 standards, with a zinc coating (Fe/Zn 3). Sheathing materials include polyurethane (PU), silicone (SI), and PVC, each offering different protective qualities.
PropertiesHigh tensile and twisting strength, resistance to oils, acids, and solvents, flexibility, flame resistance, compliance with international standards like UL 94, DIN EN IEC 61386-23, and EN 45545-HL3. Some conduits are food-safe and microbe-resistant.
ApplicationsSuitable for machine and plant construction, automotive, shipbuilding, automation, electrical installations, and specific industries like railway and food industries. Designed to meet international requirements and standards.
ConnectorsLists suitable connectors for each conduit type, specifying IP ratings and page references for further details.
Product VariantsIncludes tables listing different product variants with specifications like diameter, static and dynamic load capacities, and weight per meter. Available in different colors and sizes to suit various industrial needs.
Material SpecificationsConduit made from cold strip, DC 03/04, galvanized according to EN 10139, with special fibre sealing. Sheathing made of polyurethane (PU), food-safe, extremely liquid-tight, resistant to acids, petrol, oil, UV, and microbes, free of halogen, silicone, and cadmium. Flexible, self-extinguishing, suitable for wide temperature range from -40°C to +110°C.
PropertiesDesigned to be food-safe, extremely liquid-tight, resistant to various chemicals and environmental factors. Self-extinguishing, compliant with FDA CFR 21 standards.
ApplicationsSuitable for food and beverage industry, automotive, electrical installations, machine and plant constructions, and international applications.
Performance StandardsMeets IP 68 and IP 69K standards, indicating high levels of protection against dust and water ingress.
Product VariantsLists various product variants under AIRflex® brand, each with specific properties and applications. Includes different materials like PVC and PU, and configurations like integrated spirals of rigid plastic or spring steel wire.
Connector CompatibilitySuitable connectors available for different product variants, ensuring compatibility and secure installation.
Additional FeaturesHighly flexible, expansible, resistant to oil, acids, and solvents. Provides protection against corrosion, suitable for harsh environments, including low temperatures.
Compliance and ApprovalsApproved according to various standards, including DIN EN ICE 61386-23 and UL 94, ensuring safety and reliability in applications.
Properties of Eathed Spring Steel Wire
- Extremely flexible and highly expansible.
- Airtight and liquid-proof with high tenacity and abrasion resistance.
- Resistant to oil, benzines, grease, acids, and solvents.
- Free of halogen, silicone, and cadmium; microbe resistant.
- Performs well at low temperatures and is flame resistant.
- Approved according to DIN EN ICE 61386-23; UL approval in process.
- Medical and dental technology.
- AIRflex® – MED: Operating temperature range from -25°C to +90°C, with a peak of +100°C.
- Compliant with EN / IEC 61386-23 and UL 1696 standards.
- Made of PVC with a rigid plastic helix, offering flexibility and resistance to oil and acids.
- Free of silicone and cadmium, with smooth surfaces for easy cable insertion and cleaning.
- Applications include machine and plant constructions, automotive, shipbuilding, automation, and electrical installations.
- Various types of wire braiding made from materials like polyamide, PET, and tinned copper, offering properties such as self-extinguishing, UV resistance, and high mechanical protection.
- Applications include cable bundling, machine and plant constructions, automotive, railway industry, shipbuilding, automation, and electrical installations.
- Brass thrust collar necessary for certain applications.
- Assembly with lubricant recommended for some connectors.
OverviewSpecifications and applications for wire braiding and protective conduits made from materials like tinned copper, galvanized steel, and stainless steel, used in industries like automotive, shipbuilding, and electronics.
SpecificationsLists multiple product codes with specifications like cross-section, operative range, and weight per meter. Categorized based on construction, material, and properties.
Construction and MaterialWire braiding constructed from round braided wires with double crossed looping at different angles. Materials include tinned copper, galvanized steel, and stainless steel, with options for PVC carrier conduits.
PropertiesAxial compressibility, ease of cable insertion, high shielding factor, protection from hot swarfs. Designed to be flexible, weatherproof, and resistant to various environmental factors.
ApplicationsSuitable for cable bundling, machine and plant constructions, automotive, railway industry, shipbuilding, automation, electrical installations, and EMC applications.
Special FeaturesSome products offer additional features like temperature resistance, abrasion resistance, and electrical conductivity. Specific products designed for use in opto-electronics, medical technology, and sensor technology.
Standards and ComplianceComply with standards like EN 50289-1-6 and DIN EN IEC 61386-23, ensuring high performance and reliability in applications.
Special Protective Conduits
Construction and Material
Constructed with stainless steel helix, fiber glass braiding, and silicone-rubber sheathing. Materials include stainless steel 304 for helix, fiber glass for braiding, and silicone-rubber for sheathing.
Properties
Flexible, stretch-resistant, air- and liquid-tight, temperature-resistant, low flammability. Do not produce toxic or corrosive fire gases, resistant to solvents and chemicals, free of halogen and cadmium.
Applications
Suitable for opto-electronics, medical technology, beam wave guide technology, technical endoscopy, measuring instruments, and sensor technology.
Spiral Binding
Made from LD-Polyethylene (PE) and Polyamide (PA 12), used for bundling single wires, protecting wire harnesses, and providing mechanical protection for cables and lines. Applications include machine and plant construction, switch cabinet construction, robotics, automotive, and automation.
Fire Protection Conduit
Constructed with calcium-silicate braiding and silicone sheathing, used for covering cables and hoses, providing fire and accident protection. Weatherproof, watertight, resistant to seawater, acids, and oils, non-flammable.
Connectors
Various metal and plastic connectors available, including straight, elbow, and strain relief types. Provide high dust and liquid protection, secure grounding, vibration- and tension-proof.
Technical Data
Includes specifications for dimensions, materials, and recommended tightening torques for connectors.
Construction and Material
Constructed with stainless steel helix, fiber glass braiding, and silicone-rubber sheathing. Materials include stainless steel 304 for helix, fiber glass for braiding, and silicone-rubber for sheathing.
Properties
Flexible, stretch-resistant, air- and liquid-tight, temperature-resistant, low flammability. Do not produce toxic or corrosive fire gases, resistant to solvents and chemicals, free of halogen and cadmium.
Applications
Suitable for opto-electronics, medical technology, beam wave guide technology, technical endoscopy, measuring instruments, and sensor technology.
Spiral Binding
Made from LD-Polyethylene (PE) and Polyamide (PA 12), used for bundling single wires, protecting wire harnesses, and providing mechanical protection for cables and lines. Applications include machine and plant construction, switch cabinet construction, robotics, automotive, and automation.
Fire Protection Conduit
Constructed with calcium-silicate braiding and silicone sheathing, used for covering cables and hoses, providing fire and accident protection. Weatherproof, watertight, resistant to seawater, acids, and oils, non-flammable.
Connectors
Various metal and plastic connectors available, including straight, elbow, and strain relief types. Provide high dust and liquid protection, secure grounding, vibration- and tension-proof.
Technical Data
Includes specifications for dimensions, materials, and recommended tightening torques for connectors.
Specifications
Describes various types of EMC metal connectors, focusing on structure, materials, properties, and assembly instructions. Designed to be highly watertight, dustproof, vibrationproof, and tensionproof, with correct grounding and covering of conduit ends.
Structure
Features a round body with hexagonal wrench surface and outer thread. Includes components like pressure nut, sealing ring, ferrule, and O-ring. Available in different configurations, including straight and 90° bend types.
Materials
Primarily made of nickel-plated brass for body and pressure nut, with TPE or PTFE sealing rings, brass ferrules, and NBR O-rings.
Properties
Assembly Instructions
Technical Data
Includes detailed tables with technical specifications for various connector sizes, including dimensions, weight, and packing units. Compliant with standards like EN 60423 and DIN 40430.
Important Notes
Security of connector only guaranteed with corresponding ferrule. For EMC usage, specific assembly instructions must be followed.
Describes various types of EMC metal connectors, focusing on structure, materials, properties, and assembly instructions. Designed to be highly watertight, dustproof, vibrationproof, and tensionproof, with correct grounding and covering of conduit ends.
Structure
Features a round body with hexagonal wrench surface and outer thread. Includes components like pressure nut, sealing ring, ferrule, and O-ring. Available in different configurations, including straight and 90° bend types.
Materials
Primarily made of nickel-plated brass for body and pressure nut, with TPE or PTFE sealing rings, brass ferrules, and NBR O-rings.
Properties
- Highly watertight and dustproof
- Correct grounding
- Vibrationproof and tensionproof
- Liquid-tight EMC connector due to longer pressure nut
Assembly Instructions
- Cut conduit with appropriate tool.
- Dismount connector and push pressure screw over protection hose.
- Push TPE sealing over conduit with inclined side facing pressure screw.
- Strip plastic jacket off conduit carefully.
- Cut remaining CU braiding cleanly.
- Push EMC brass thrust collar over protective tube.
- Screw ferrule into protection hose until its end.
- Combine connector body with mounted parts and tighten connection with hexagon wrench for optimal contact (10 Nm).
Technical Data
Includes detailed tables with technical specifications for various connector sizes, including dimensions, weight, and packing units. Compliant with standards like EN 60423 and DIN 40430.
Important Notes
Security of connector only guaranteed with corresponding ferrule. For EMC usage, specific assembly instructions must be followed.
Specifications
Versaflex CL2250 is a metal connector made from stainless steel (1.4404) with plastic sealing ring (PA 6), nickel-plated brass ferrule, and NBR O-ring. Designed for high dust and liquid protection, ensuring secure connection between hose and fitting. Food-safe, vibration and tension-proof, provides correct grounding. IP 68 and IP 69K certified, withstanding pressures up to 40 bar and temperatures up to 80°C.
Structure
Features hexagon wrench surface, fixed connecting outer thread according to EN 60423, hexagon pressure nut, and one-part thread ferrule.
Materials
- Connector Body: Stainless steel
- Pressure Nut: Stainless steel 1.4404
- Sealing Ring: Plastics PA 6
- Ferrule: Nickel-plated brass
- O-ring: NBR
Properties
- Food-safe
- Highly watertight and dustproof
- Friction-type locking of conduit and screw connector
- Correct grounding
- Covering of conduit ends
- Vibration and tension proof
Standards and Certifications
- IP 68 approved according to EN 60529
- IP 69K approved according to DIN 40050-9
Product Variants
Lists various product variants with different dimensions and specifications, including metric and PG sizes, suitable for different applications and standards (e.g., UL, CSA). Each variant detailed with dimensions, weight, and part numbers.
Additional Components
Describes additional components like elbow connectors (45° and 90°), conduit clamps, and terminal sleeves, each with specific materials and properties for different industrial applications.
Versaflex CL2250 is a metal connector made from stainless steel (1.4404) with plastic sealing ring (PA 6), nickel-plated brass ferrule, and NBR O-ring. Designed for high dust and liquid protection, ensuring secure connection between hose and fitting. Food-safe, vibration and tension-proof, provides correct grounding. IP 68 and IP 69K certified, withstanding pressures up to 40 bar and temperatures up to 80°C.
Structure
Features hexagon wrench surface, fixed connecting outer thread according to EN 60423, hexagon pressure nut, and one-part thread ferrule.
Materials
- Connector Body: Stainless steel
- Pressure Nut: Stainless steel 1.4404
- Sealing Ring: Plastics PA 6
- Ferrule: Nickel-plated brass
- O-ring: NBR
Properties
- Food-safe
- Highly watertight and dustproof
- Friction-type locking of conduit and screw connector
- Correct grounding
- Covering of conduit ends
- Vibration and tension proof
Standards and Certifications
- IP 68 approved according to EN 60529
- IP 69K approved according to DIN 40050-9
Product Variants
Lists various product variants with different dimensions and specifications, including metric and PG sizes, suitable for different applications and standards (e.g., UL, CSA). Each variant detailed with dimensions, weight, and part numbers.
Additional Components
Describes additional components like elbow connectors (45° and 90°), conduit clamps, and terminal sleeves, each with specific materials and properties for different industrial applications.
Technical Specifications
1. Maximum acceleration: 15 m/sec2
2. Tensile strength: up to 1350 N
3. Separator thickness: 4 mm
4. Operating temperature range: -40°C to +135°C
Guide Chain Dimensions
1. Inner height (Hi): 49 mm
2. Outer height (Ha): 77 mm
3. Chain links assembled per meter: 10
4. Pitch (T): 100 mm
5. Maximum free carrying length: 4600 mm
6. Standard travel length: up to 50 m
7. Travel in channel: up to 100 m
8. Maximum load: 35 kg/m
9. Maximum speed: 10 m/sec
Product Variants
Various models available with different inner widths (Bi), radii (R), outer widths (Ba), and bow lengths (BL). Each model pre-assembled with specific number of guide links.
Materials and Properties
1. Separators and layer stays made from PA6 GFK plastics, offering easy installation and high stability.
2. Strain relief bars made from galvanized steel for heavy-duty applications.
Assembly Instructions
1. Mounting separators: Align arrows upwards and push onto aluminum bars until locked.
2. Mounting layer stays: Insert into separators after mounting aluminum bars.
3. Mounting strain relief: Position SRP2 on SCSRN profile and fix between PB connection parts.
4. Mounting gliders: For long travel distances, attach gliders to each link plate.
Channel System
1. Made from aluminum, offering quick and seamless installation.
2. Suitable for long travel distances, high speeds, and small guide chains.
3. Adjustable in height and width, with recommended use of spacers for alignment.
4. Fixing plates can be mounted inside or outside, with recommended distance of 1000 mm between them.
1. Maximum acceleration: 15 m/sec2
2. Tensile strength: up to 1350 N
3. Separator thickness: 4 mm
4. Operating temperature range: -40°C to +135°C
Guide Chain Dimensions
1. Inner height (Hi): 49 mm
2. Outer height (Ha): 77 mm
3. Chain links assembled per meter: 10
4. Pitch (T): 100 mm
5. Maximum free carrying length: 4600 mm
6. Standard travel length: up to 50 m
7. Travel in channel: up to 100 m
8. Maximum load: 35 kg/m
9. Maximum speed: 10 m/sec
Product Variants
Various models available with different inner widths (Bi), radii (R), outer widths (Ba), and bow lengths (BL). Each model pre-assembled with specific number of guide links.
Materials and Properties
1. Separators and layer stays made from PA6 GFK plastics, offering easy installation and high stability.
2. Strain relief bars made from galvanized steel for heavy-duty applications.
Assembly Instructions
1. Mounting separators: Align arrows upwards and push onto aluminum bars until locked.
2. Mounting layer stays: Insert into separators after mounting aluminum bars.
3. Mounting strain relief: Position SRP2 on SCSRN profile and fix between PB connection parts.
4. Mounting gliders: For long travel distances, attach gliders to each link plate.
Channel System
1. Made from aluminum, offering quick and seamless installation.
2. Suitable for long travel distances, high speeds, and small guide chains.
3. Adjustable in height and width, with recommended use of spacers for alignment.
4. Fixing plates can be mounted inside or outside, with recommended distance of 1000 mm between them.
Material and Properties
ARAW channel system made of aluminium, offering quick mounting without displacement. Compatible with both PL and PH guide chains, resistant to seawater and corrosion. System is extendible, can be delivered in sections up to 3 meters in length, though fixing screws not included.
Adjustability
Aluminium guide channel adjustable in height and width using additional top parts and spacers. Alignment should be parallel to travel direction of movable carrier.
Attachment Link
Attachment link can be mounted inside or outside channel system. For heavy-duty applications, recommended to mount link both inside and outside. Recommended distance for fixing attachment link is 1,000 mm using M8 countersunk screw.
Assembly Instructions
ARAW channel system includes components like ARAW15 aluminium guide channel, ARAW15-A top part, SKS 5x25 grooved pin, ARAW15-G slide bar, ARKP mounting plate, and ARAW15-V widening profile. Special lengths available on request.
Guide Chain Selection
To select appropriate guide chain, consider cross-section, bending radius, additional weight, and application requirements. Bending radius determined by largest outside diameter of cables, with common factors ranging from 5 to 10 times diameter.
Calculating Guide Chain Length
Length of guide chain calculated based on fixing point's position relative to travel length. Formulae provided help determine guide chain length and free carrying length.
Loading and Strain Relief
Flexible wires and cables should be used, with space for movement. Strain relief recommended at both ends of chain, especially for travel lengths over 30 meters. Guidelines for spacing and weight distribution provided.
Material Properties
Lists chemical and mechanical properties of PL and PH plastic guide chains, including resistance to various substances and mechanical stress.
Clamping Frames
Details provided for clamping frames for cable entry systems, made from solid aluminium or PA plastics, featuring tongue and groove system.
ARAW channel system made of aluminium, offering quick mounting without displacement. Compatible with both PL and PH guide chains, resistant to seawater and corrosion. System is extendible, can be delivered in sections up to 3 meters in length, though fixing screws not included.
Adjustability
Aluminium guide channel adjustable in height and width using additional top parts and spacers. Alignment should be parallel to travel direction of movable carrier.
Attachment Link
Attachment link can be mounted inside or outside channel system. For heavy-duty applications, recommended to mount link both inside and outside. Recommended distance for fixing attachment link is 1,000 mm using M8 countersunk screw.
Assembly Instructions
ARAW channel system includes components like ARAW15 aluminium guide channel, ARAW15-A top part, SKS 5x25 grooved pin, ARAW15-G slide bar, ARKP mounting plate, and ARAW15-V widening profile. Special lengths available on request.
Guide Chain Selection
To select appropriate guide chain, consider cross-section, bending radius, additional weight, and application requirements. Bending radius determined by largest outside diameter of cables, with common factors ranging from 5 to 10 times diameter.
Calculating Guide Chain Length
Length of guide chain calculated based on fixing point's position relative to travel length. Formulae provided help determine guide chain length and free carrying length.
Loading and Strain Relief
Flexible wires and cables should be used, with space for movement. Strain relief recommended at both ends of chain, especially for travel lengths over 30 meters. Guidelines for spacing and weight distribution provided.
Material Properties
Lists chemical and mechanical properties of PL and PH plastic guide chains, including resistance to various substances and mechanical stress.
Clamping Frames
Details provided for clamping frames for cable entry systems, made from solid aluminium or PA plastics, featuring tongue and groove system.
Specifications
1. Materials: Details various materials used in cable entry systems, including elastomer, PA plastics, and TPE. Specific materials used for different components like cable entry plates, split press ring seals, and clamping inserts.
2. Properties: Materials characterized by properties like being halogen-free, self-extinguishing, flame resistant, and resistant to UV radiation, ozone, acids, and solvents.
Procedures
1. Assembly: System allows for simple and trouble-free assembly using tongue and groove system, eliminating need for additional metal holders.
2. Installation: System adaptable, can be assembled and mounted on-site after construction. Additional cables can be inserted at any time.
Standards and Norms
1. Fire Safety: Materials comply with fire safety standards like V0 [UL 94] and HB [UL 94].
2. Railway Industry: Products meet railway industry standards EN 45545-3: E30 and EN 45545-2: HL2 inside | HL3 outside.
Recommendations
1. Unused Openings: Recommended to fill unused openings with clamping inserts made of solid material and use blind plugs for unused feed-throughs.
Applications
Systems suitable for various industries including plant, device, and mechanical engineering, measuring devices and controls, drive engineering, mobile studio and lighting technology, wind power and solar energy technology, electrical installation, and railway industry.
Key Data from Tables
Includes tables listing product dimensions, clamping ranges, and weights for different configurations of cable entry systems. Provide detailed specifications for selecting appropriate system based on specific requirements.
1. Materials: Details various materials used in cable entry systems, including elastomer, PA plastics, and TPE. Specific materials used for different components like cable entry plates, split press ring seals, and clamping inserts.
2. Properties: Materials characterized by properties like being halogen-free, self-extinguishing, flame resistant, and resistant to UV radiation, ozone, acids, and solvents.
Procedures
1. Assembly: System allows for simple and trouble-free assembly using tongue and groove system, eliminating need for additional metal holders.
2. Installation: System adaptable, can be assembled and mounted on-site after construction. Additional cables can be inserted at any time.
Standards and Norms
1. Fire Safety: Materials comply with fire safety standards like V0 [UL 94] and HB [UL 94].
2. Railway Industry: Products meet railway industry standards EN 45545-3: E30 and EN 45545-2: HL2 inside | HL3 outside.
Recommendations
1. Unused Openings: Recommended to fill unused openings with clamping inserts made of solid material and use blind plugs for unused feed-throughs.
Applications
Systems suitable for various industries including plant, device, and mechanical engineering, measuring devices and controls, drive engineering, mobile studio and lighting technology, wind power and solar energy technology, electrical installation, and railway industry.
Key Data from Tables
Includes tables listing product dimensions, clamping ranges, and weights for different configurations of cable entry systems. Provide detailed specifications for selecting appropriate system based on specific requirements.
Tightening TorquesProvides guidelines for tightening torques in housings with internal threads or locknuts. Includes tables with torque values for different materials like nickel-plated brass and plastics, following standards like EN 60423 and DIN 40430. Values are general guidelines, should be adjusted based on material used.
Protection Systems (IP Codes)Explains IP code system according to EN 60529/IEC 60529, indicating degree of protection against contact, foreign bodies, and liquids. Details protection levels from 0 (no protection) to 8 (protection against submersion), with specific descriptions for each level.
Fire Protection ClassesFire protection classes according to UL 94 outlined, ranging from HB (slow burning on horizontal specimen) to V0 (burning stops within 10 seconds on vertical specimen with no flaming drips).
IP 69K Protection with FLEXAquick® SystemHighlights IP 69K protection level, ensuring high system tightness against high-pressure and steam-jet cleaning, particularly useful in industries like food and automotive. System requires no additional parts or mounting time, offering cost-effective and risk-free cleaning solutions.
Applications in Railway TechnologyLists various products suitable for railway technology applications, specifying installation types (outside, inside, underfloor) and respective protection levels (e.g., min. IP 67 for dynamic/static installations).
Requirements According to EN 45545-2Goal of EN 45545-2 is to limit occurrence, spread, and impact of fire and smoke in railway vehicles and installations by selecting appropriate materials. FLEXA railway products comply with these requirements to ensure safety.
OverviewProvides technical specifications and classifications related to fire safety standards for railway vehicles, specifically focusing on EN 45545-2 standard. Includes details on operational and design categories, risk classifications, and material requirements for fire protection.
SpecificationsOutlines requirements of EN 45545-2, aiming to limit fire combustion, spread, and smoke effects in railway vehicles by selecting appropriate materials. Emphasizes compliance with regulations on hazardous smoke and gas emissions.
Operational and Design CategoriesVehicles classified into four operational categories based on evacuation possibilities and risk potential in case of fire. Design categories include standard vehicles (N), automatic train vehicles without emergency staff (A), double-decked vehicles (D), and sleeping/couchette vehicles (S).
Risk Classification (HL)Details allocation of risk classifications (HL1-HL3) based on evacuation possibilities, linking operational categories with design categories to determine appropriate hazard level.
Material SpecificationsVarious materials tested for properties like ignitability, smoke density, and smoke toxicity. Includes technical data on protective conduit systems, detailing resistance to compression, impact, temperature ranges, bending, electrical characteristics, and more.
Chemical ResistanceProvides comprehensive table of chemical resistance for different materials, indicating resistance levels (+ resistant, o conditionally resistant, - not resistant) to various chemicals at specified concentrations and temperatures.
ConclusionServes as detailed guide for ensuring fire safety in railway vehicles through appropriate material selection and classification according to EN 45545-2 standards.
Product OverviewProvides product overview for FLEXA products, including various models like PB-R, PB4 LV/RV, PB5 LV/RV, and others, all in black color with specific dimensions.
Quality StandardsProducts adhere to DIN EN ISO 9001 standards, ensuring quality and reliability.
Important InformationFLEXA provides recommendations for product applications based on knowledge and experience. Users must verify suitability of products for specific applications. FLEXA disclaims liability if products used with non-FLEXA products. All documentation protected by copyright, requires written consent from FLEXA for use or modification.
General Terms of Trade and DeliveryOutlines general terms applicable to business transactions with FLEXA, including binding nature of written agreements, non-binding nature of initial offers, and conditions for partial deliveries.
Technical SpecificationsTechnical data like dimensions, weights, and performance figures subject to standard tolerances unless explicitly stated otherwise. FLEXA reserves right to deliver up to 20% of hose quantities in irregular lengths due to production reasons.
Pricing and Payment TermsPrices are ex-works, excluding packaging and VAT. Payment due within 10 days of invoice receipt. FLEXA reserves right to suspend deliveries or terminate contracts if payment obligations not met.
Retention of TitleFLEXA retains ownership of delivered goods until all claims against buyer settled. Buyer prohibited from pledging or assigning goods as security.
Delivery Deadlines and DelaysDelivery deadlines depend on timely receipt of necessary documents and approvals from buyer. Delays due to force majeure or other unavoidable events extend delivery times appropriately.
Risk TransferRisk transfers to buyer upon delivery or when goods ready for pickup, depending on delivery terms.
Acceptance and DefectsBuyer must accept deliveries even with minor defects. FLEXA liable for material defects within 12-month period, with certain exceptions for longer statutory periods. Claims for defects require immediate written notification.
Delay and CompensationPurchasers can claim compensation for delivery delays at 0.5% per week, capped at 5% of purchase price. Claims exceeding these limits excluded unless due to willful misconduct or gross negligence.
Transfer of RiskRisk transfers to purchaser upon delivery or notification of readiness for collection, depending on delivery terms.
WarrantyFLEXA liable for defects existing at time of risk transfer. Warranty claims limited to 12 months, with exceptions for certain legal requirements. Purchasers must notify defects immediately and allow FLEXA time to remedy them.
Property RightsFLEXA ensures supplies free from third-party property rights in delivery country. If infringements occur, FLEXA will seek to resolve them or allow contract cancellation.
Impossibility of PerformanceIf FLEXA cannot perform due to its fault, damages limited to 10% of affected supply's value, except in cases of gross negligence or harm to life.
Further LiabilityFLEXA's liability limited, excluding application-related advice and certain damages unless legally binding liability exists.
Jurisdiction and LawDisputes governed by German law, excluding CISG, with jurisdiction at FLEXA's premises.
Final TermsInvalid contract parts do not affect remainder, and purchaser rights are non-transferable.
OverviewProvides overview of FLEXA's cable protection systems, highlighting development and production in Germany. Emphasizes high standards and worldwide approvals of products.
SpecificationsFLEXA offers range of products including metal and plastic conduit systems, guide chain systems, cable entry systems, and hose systems made of metal, plastic, and fabric. Designed to meet individual requirements, suitable for both standard and heavy applications.
Quality StandardsProducts comply with DIN EN ISO 9001 standards, ensuring high quality and reliability.
Global PresenceFLEXA has representatives and partners worldwide, including in countries like Hong Kong, New Zealand, Switzerland, Hungary, Norway, Taiwan, India, Poland, Thailand, Romania, Netherlands, Israel, Russia, Turkey, Singapore, Ukraine, Italy, South Korea, USA, Japan, Spain, Lithuania, Sweden, United Arab Emirates, and Malaysia.
Contact InformationLists contact details for various global agents and distributors, providing email addresses, websites, and telephone numbers for each location.
See more
Catalog excerpts
Inhalt Content FLEXA GmbH & Co Produktion und Vertrieb KG 63456 Hanau CABLE PROTECTION SYSTEMS 23 Inhalt Content Inhalt Content 23 KABELSCHUTZ SYSTEME CABLE PROTECTION SYSTEMS Gesamtkatalog Main catalogue
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Inhalt Content SEITE PAGE Firmenportrait Company portrait Product guide Product selection criteria ROHRflex® Wellschläuche ROHRflex® tubings ROHRflex PA 6 | PA 12 | Sonstige Kabelsammler ROHRflex® Multi ROHRflex®-Duo teilbar FLEXAzip® - ROHRflex® PA geschlitzt Werkzeuge ROHRflex® PA 6 | PA 12 | further Cable buncher ROHRflex® Multi ROHRflex®-Duo, separable FLEXAzip® - slitted ROHRflex® PA Tools Verschraubungen FLEXAquick® Connectors FLEXAquick® Gerade und Winkel | Bogen Spezialzubehör | Haltersysteme Straight connectors | elbows | bends Special accessories | tubing clamps Protective metal conduits...
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Company portrait Sicherheit durch Qualität. Safety based on quality. Flexibilität und Produktvielfalt. Flexibility and a wide product range. WIR VERBINDEN TRADITION MIT MODERNE. 1947 gegründet, vereinen wir Jahrzehnte der Expertise mit zeitgemäßem Know-how. Unser Entwicklungsteam hegt den Ansporn, immer wieder ein entscheidendes Stück voraus zu sein. So sind unsere Produkte stets am Puls der Zeit. Fortschritt ist unsere tägliche Motivation, und die Zufriedenheit unserer Kunden die schönste Bestätigung unserer Arbeit. WE COMBINE TRADITION WITH MODERN AGE. Founded in 1947, we can today combine...
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Company portrait Vorsprung dank Individualität. Lead based on individuality. BEDARFSGERECHTE LÖSUNGEN NACH MASS. Bei FLEXA gibt es weit mehr als Kabelschutzsysteme von der Stange. Schließlich erfordern manche Einsatzgebiete spezielle Anpassungen. Unsere Entwicklungsingenieure stellen sich mit Know-how und persönlichem Ehrgeiz jeder Herausforderung und treiben anwendungsspezifisches Produktdesign für unsere Kunden voran. So sind wir in der Lage, mit Hilfe modernster CAD-Anlagen maßgeschneiderte Lösungen in 3D zu konzipieren. Natürlich bauen wir diesen Vorsprung kontinuierlich aus. Dazu investieren...
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Product overview ROHRflex® WELLSCHLÄUCHE MIT FLEXAquick® ANSCHLUSSTECHNIK ROHRflex® TUBINGS WITH FLEXAquick® CONNECTORS Standard, für nahezu alle Anwendungen standard, for almost all applications dickwandig, für schwere Anwendungen thick walled for heavy applications geringerer Brandschutz für einfache Anwendungen reduced fire protection for simple applications geringerer Brandschutz wirtschaftlich reduced fire protection economical für hohe Temperaturen for high temperatures für sehr flexible Anwendungen im Außenbereich for very flexible applications, outdoor dickwandig, für schwere Anwendungen...
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Product overview ROHRflex® WELLSCHLÄUCHE MIT FLEXAquick® ANSCHLUSSTECHNIK ROHRflex® TUBINGS WITH FLEXAquick® CONNECTORS wenig flexibel, für wirtschaftliche Anwendungen non-flexible, for economic applications Seite | page02.17 für sehr flexible Anwendungen öl- | benzinbeständig for very flexible applications oil | fuel resistant wirtschaftlich, UL-geprüft economical, UL approved geschlitzt, wirtschaftlich, für nachträgliche Installationen | Reparaturen slitted, economical, for retrofit and repair CU-Geflecht, für EMV Anwendungen CU braiding, for EMC applications Kabelsammler für große Kabelmengen...
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Product overview METALLSCHUTZSCHLÄUCHE | MIT KLEINSTEN ABMESSUNGEN FÜR DIE SENSOR TECHNIK PROTECTIVE METAL CONDUITS | WITH SMALLEST DIMENSIONS FOR SENSOR TECHNOLOGY METALLSCHUTZSCHLÄUCHE MIT GEFLECHT PROTECTIVE METAL CONDUITS WITH BRAIDING SPR – PVC SPR – PVC – ESD SPR – VA – PU FLEXAgraff ®– FDW – VA SPR – VA – PVC VA FLEXAgraff® – CU – AS METALLSCHUTZSCHLÄUCHE PROTECTIVE METAL CONDUITS S-Profil PVC-Mantel S profile PVC sheathing Agraff Profil double overlapped profile S-Profil, verzinnte Kupferdrahtumflechtung S profile tinned copper wire braiding S-Profil Stahldrahtumflechtung S profile,...
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Product overview METALLSCHUTZSCHLÄUCHE | FLÜSSIGKEITSDICHT PROTECTIVE METAL CONDUITS | LIQUID TIGHT METALLSCHUTZSCHLÄUCHE | FLÜSSIGKEITSDICHT PROTECTIVE METAL CONDUITS | LIQUID TIGHT SPR – PVC – AS SPR – PA SPR – PVC SPR – PVC – EDU – AS FLEXAgraff® – PU – AS FLEXAgraff® SI – ASF FLEXAgraff® – CU – PU LIQUID – Tight – FOOD LIQUID – Tight – UL – CSA S Profil PVC-Mantel S profile PVC sheathing S Profil ölbeständiger PU-Mantel S profile oil-resistant PU sheathing S Profil flammwidriger PU-Mantel S profile flame retardant PU sheathing S Profil PVC-Mantel Stahldrahtumflechtung S profile, PVC sheathing...
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Product overview KUNSTSTOFF SCHUTZSCHLÄUCHE PROTECTIVE PLASTIC CONDUITS GEFLECHTSCHLÄUCHE BRAIDINGS AIRflex®− AIRflex®− AIRflex® – KUW − PVC − AS KUW −PU − AS KUW – EDU Federstahldrahtwendel, PVC Mantel helix of spring steel wire, PVC sheathing Hartkunststoffwendel innen glatt helix of rigid plastic plain inside surface Federstahldrahtwendel, PU Mantel helix of spring steel wire, PU sheathing PVC-Mantel Stahldrahtumflechtung PVC sheathing galvanized steel wire braiding 06.3 06.4 SPEZIALSCHUTZSCHLÄUCHE SPECIAL PROTECTIVE CONDUITS HG – CU | CU – F HG – CU – K PS – VA PSL – VA HohlgeflechtSchlauch...
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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.