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UNLIMIT YOUR GEARBOX

UNLIMIT YOUR GEARBOX
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UNLIMIT YOUR GEARBOX

Product catalog summary
Introduction
FLENDER ONE represents a new era in industrial drive technology, offering tailor-made gear unit solutions that can be configured in minutes. It is designed to be individual, efficient, and smart, catering to a wide range of applications such as bucket conveyors, conveyor belts, hoisting applications, and paper machines.

The New Gear Unit Platform
FLENDER ONE is a versatile platform available in numerous configurations, suitable for over a hundred applications. It is designed to minimize operating expenses and maximize efficiency, offering a perfect fit for various industrial needs.

Individual Configuration
The FLENDER ONE platform allows for precise customization based on customer needs, ensuring optimal performance with fewer resources. The gear units are designed with perfect-sizing, reducing over-dimensioning and enhancing performance while lowering resource usage.

Efficiency
FLENDER ONE gear units are equipped with METAPERFORM® gear teeth, reducing power dissipation by up to 20% compared to previous models. The platform offers efficient cooling solutions, reliable monitoring, and a wide range of connection options. The configurator simplifies the purchasing process, providing complete 3-D data and accelerating project timelines.

Smart Features
Each FLENDER ONE gear unit comes with an integrated AIQ Core sensor, offering digital monitoring and intelligent analytical functions. This reduces unplanned downtime by up to 70% and maintenance costs by up to 40%, enhancing reliability and predictability.

Retrofitting
FLENDER ONE allows for easy upgrading from previous Flender gear units, offering improved performance, longer operating life, and lower operating costs with the same footprint.

Conclusion
FLENDER ONE provides a comprehensive solution for industrial gear unit needs, combining customization, efficiency, and smart technology to optimize performance and reduce costs.
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Catalog excerpts

UNLIMIT YOUR GEARBOX-1

UNLIMIT YOUR GEARBOX FLENDER ONE. THE INDUSTRIAL GEAR UNIT.

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THE NEW FLENDER ONE. NOW ALSO FOR MULTISTAGE GEAR UNITS. Welcome to the new era of industrial drive technology: tailor-made gear unit solutions, configured in minutes. Individual, efficient, smart. FLENDER ONE® is the new platform for the best Flender industrial gear units.

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FLENDER ONE | THE NEW GEAR UNIT PLATFORM THE NEW GEAR UNIT PLATFORM The multistage FLENDER ONE – the perfect gear unit for a wide range of applications FLENDER ONE is available in nearly any configuration. The new multistage gear units are an excellent fit for more than one hundred applications, such as bucket conveyors, conveyor belts, hoisting applications and paper machines. A broad spectrum of power classes, sizes and designs enable you to cover your various requirements optimally. BUCKET CONVEYOR Our low-maintenance FLENDER ONE solution for bucket conveyors means HOIST less time and effort...

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INDIVIDUAL Perfectly geared to your needs Your plant is just as individual as your company. Anything unnecessary is out of place. You only buy what you need. You don’t want to waste anything. With FLENDER ONE, you get tailor-made solutions that lower your operating expenses and raise your efficiency – perfect application fit. Our new online configurator is based on our decades-long competence in drive technology and delivers on this promise. You define the connection dimensions, desired power capacity and rotation speed. We take care of the rest. An extensive portfolio of optional add-ons enables...

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SAME PERFORMANCE – FEWER RESOURCES The same performance with fewer resources In developing FLENDER ONE, our ambition to design a gear unit platform that represented an improvement for our customers in all relevant aspects. This is based on understanding customer needs and technical specifications and dimensioning the gear unit accordingly. That’s why we at Flender developed the perfect-sizing approach. We have calibrated the bearings and thermal capacity more precisely to the requirements of our customers, so that over-dimensioning is no longer necessary. The result is a gear unit with the highest...

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power dissipation compared to the predecessor -5% weight compared to the predecessor bearing life compared to the predecessor thermal capacity compared to the predecessor

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WE THOUGHT OF EVERYTHING – TO MEET YOUR SPECIFIC REQUIREMENTS EFFICIENT COOLING Our various fan solutions allow efficient cooling. Choose between different fan types in the configurator. Our new controlled electric fan only runs when it is needed, thus saving energy costs. RELIABLE GEAR UNIT MONITORING RELIABLE VENTILATION OPTIONAL BRAKE AND DRIVE TRAIN COMPONENTS Various positions can be selected in the configurator for the integration of additional sensors to supplement the AIQ Core. Air is exchanged through a universal standard vent filter. Optionally, an even finer filter with a filling sieve...

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EFFICIENT MEANS SAVING TIME Three steps to a finished gear unit A FLENDER ONE gear unit ideally suited to your demands is efficient in planning and operation. With our solutions, you move more quickly from inquiry to plant operation: complete and immediately available 3-D data, shorter delivery times, prompt bids and precisely configured gear units accelerate your projects right from the planning phase. In total, you can achieve time savings of around 25% in planning through simplified processes. Rotation speed Capacity range With the FLENDER ONE configurator, you will experience a new simplicity...

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EFFICIENT MEANS SAVING MONEY Optimized gear unit design and higher thermal capacity for greater profitability All FLENDER ONE gear units are equipped with the performanceoptimized METAPERFORM® gear teeth, which we developed from the ground up. This marks a major step forward in the field of industrial gear units. Thanks to its improved roll-off characteristics and even more uniform path of contact, the power dissipation of the multistage gear unit has been reduced by up to 20% in comparison with earlier models. COOLING NEED Compared to the previous series, the thermal capacity has been significantly...

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lower maintenance costs SMART Increased plant availability and process optimization with AIQ FLENDER ONE offers you gear unit intelligence straight from the factory. Every new gear unit is delivered with an integrated AIQ Core sensor. With the digital monitoring and intelligent onboard analytical functions, you always have your gear unit and your processes in view. You benefit from reliability, predictability and ease at the highest level. The system enables you to avoid damage and reduce unplanned downtime by up to 70%. Data- and need-based maintenance intervals allow you to decrease your service...

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FLENDER ONE | DATA SHEETS Compared with the predecessor generation, FLENDER ONE offers many advantages with the same footprint. Thus, you can upgrade your current Flender gear unit to FLENDER ONE without difficulty. With the new generation of gear units, you profit from longer operating life for bearings, higher thermal capacity, later oil change and lower weight, and a transmission ratio that is precisely aligned with your rotation speed demand. In a one-to-one replacement, FLENDER ONE offers higher performance at lower operating costs.

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For more information and support regarding FLENDER ONE, scan the QR code or visit flender.com/one Flender GmbH Alfred-Flender-Straße 77 46395 Bocholt Deutschland Phone +49 2871 92-0 Website flender.com Article no.: FLEX-B10211-00 Subject to changes and errors. The information given in this document only contains general descriptions and/or performance features which may not always specifically reflect those described, or which may undergo modification in the course of further development of the products. The requested performance features are binding only when they are expressly agreed upon in...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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