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Wood finishing system

Wood finishing system

Wood finishing system

Product catalog summary
Introduction
The document discusses the challenges of achieving a smooth wooden surface after sealing due to the creation of fine fibres during traditional sanding processes. It introduces the FLADDER® sanding system as a solution to minimize these fibres and improve the finish quality.

Traditional Sanding Challenges
Traditional sanding methods, such as using a widebelt sander, create microscopic fibres that result in a rough surface after sealing. This occurs because the pressure of the abrasive material severs the wood's fibres, causing them to rise during the sealing process.

FLADDER® Sanding System
The FLADDER® sanding system offers an innovative approach by using rotating speed rather than constant pressure to create sanding aggression. This method reduces the presence of fibres and provides a smoother finish.

Sanding Methods
  • Figure 1: Illustrates a basic sanding technique with counter-rotating spindles, which may not uniformly sand profiles.
  • Figure 2: Shows an improved method with spindles rotating in the same direction, offering more uniform sanding but with directional limitations.
  • Figure 3: Demonstrates a more effective method with counter-rotating spindles in pairs, ensuring uniform sanding across the surface.
  • Figure 4: Describes a refined method with both orbital and oscillating movements, allowing for uniform sanding even in automatic finishing lines.


Benefits of FLADDER® Finishing
The FLADDER® system provides several advantages:
  • Reduces sealer/primer consumption by up to 50%.
  • Minimizes the need for additional sanding processes.
  • Ensures more uniform surface finishes.
  • Rounds sharp edges slightly, reducing the risk of sanding-through.
  • Improves stain absorption for a more uniform appearance.


Conclusion
The FLADDER® sanding system offers a significant improvement over traditional methods by reducing fibre presence, enhancing surface uniformity, and optimizing material usage. This system is beneficial for achieving high-quality wood finishes with reduced labor and material costs.
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Catalog excerpts

Wood finishing system-1

R The original wood finishing system >

 Open the catalog to page 1
Wood finishing system-2

1. Parallel spindles - counter-rotating. > 2. Rotating spindles - rotating in same direction. 3. Rotating spindles - counter-rotating. > Ү 4. Rotating spindles - counter-rotating and oscillating. >

 Open the catalog to page 2
Wood finishing system-3

Figure 3 > R Shows a more perfect method of sanding: The part is sanded in an orbitalmovement, but this time with 6 spindles arranged in 3 pairs of counter-rotating spindles.The entire surface of the part is nowuniformly sanded, as well as the A and Bprofiles.This is the principle used in the FLADDER > Everybody knows the problems of denibbing after the sealing process.It is labour-intensive and produces aproduction bottleneck, resulting in a big waste of sealing material.The problem is caused by the fine fibrescreated by ordinary wood sanding procedures, for instance using a widebeltsander.Because...

 Open the catalog to page 3
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.