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Machinable Collet Clamps

Machinable Collet Clamps
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Machinable Collet Clamps

Product catalog summary
Overview: This document provides comprehensive technical specifications and usage instructions for machinable collet clamps and pneumatic clamping modules from Fixtureworks. It includes details on pricing, ordering, and CAD downloads available on their website.
Specifications: The document details various clamp models such as CP125, CP126, and CP127, including dimensions, technical parameters, performance curves, and technical notes. Key measurements include diameter, length, thread size, and weight.
Procedures: Instructions cover installation and operational guidelines, emphasizing the use of clean air and proper maintenance to ensure optimal performance and prevent malfunctions.
Standards and Recommendations: Recommendations include using specific pins for different applications, ensuring proper air supply, and maintaining cleanliness to prevent contamination. Proper installation of mounting hole caps and orifice plugs for air blow functions is advised.
Key Features: Features include a clamping mechanism using spring force, enhanced by air supply, a dual contact system for precise locating repeatability, and diamond pins for rotational positioning.
Technical Information: Detailed technical data is provided, including clamping force, operating air pressure, and weight, along with diagrams and tables illustrating dimensions and components.
Application Examples: Examples demonstrate the clamps' versatility in holding various workpiece shapes and sizes.
Related Products: References to related products such as jaws for external and internal form holding, clamping pins, and diamond locating pins are included.
Technical Specifications:
  • Workpiece locating repeatability: ±0.03
  • Jaw locating repeatability: ±0.02
  • Values are for reference only; remaining jaw thickness should consider machining load.
Components and Features:
  • Key components include Locking Ring, Locating Hole, Hex Socket Button Head Screw, Clamping Pin, and Tapered Screws.
  • AMWFH-I Jaws are made from A7075 aluminum and anodized for durability.
  • The body is made from SCM435 steel, quenched, tempered, and nickel-plated.
Usage Instructions:
  • Avoid actuating clamping without a workpiece to prevent damage.
  • Jaw Mounting: Fix clamping pin with the button head screw, supply air to the unclamping port, and mount the jaw by inserting the round pin into the locating hole.
  • Jaw Machining: Machine the jaw to the workpiece contours within the machinable range.
  • Workpiece Loading: Supply air to the unclamping port, load the workpiece, and supply air to the turbo port to clamp.
Performance and Recommendations:
  • Clamping force varies with air pressure, with a performance curve provided for reference.
  • Ensure the locking ring is securely set at the bottom of the hole in the jaw.
  • Press the jaw until the ground surface of the module is covered.
Ordering and Additional Information:
  • Pricing, ordering, and CAD downloads are available at fixtureworks.com.
  • Refer to the AMWFH-WP datasheet for mounting instructions of the Clamping Module.
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Catalog excerpts

Machinable Collet Clamps-1

€&hmo’ fixture works Machinable Collet

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Machinable Collet Clamps-2

JAWS FOR EXTERNAL FORM HOLDING JAWS FOR INTERNAL FORM HOLDING TAPERED SCREWS FOR INTERNAL FORM HOLDING OD HOLDING CLAMPS (Wedge Style/Square) Part No. CPI 24 OD HOLDING CLAMPS (Wedge Style/Round) PNEUMATIC CLAMPING MODULES Pricing, ordering and CAD downloads available at fixtureworks.com

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Machinable Collet Clamps-3

JAWS FOR EXTERNAL FORM HOLDING JAWS FOR INTERNAL FORM HOLDING TAPERED SCREWS FOR INTERNAL FORM HOLDING PNEUMATIC OD HOLDING CLAMPS_ SIDE LOCK ID HOLDING CLAMPS Pricing, ordering and CAD downloads available at fixtureworks.com

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Machinable Collet Clamps-4

FORM HOLDING CLAMPS Clamp any shape! Hold on external / internal form! Form Holding Clamps with a machinable jaw are perfect for irregularshaped workpieces. Simple workholding on external/internal form eliminates the need for custom fixtures. Secure clamping for odd shaped workpieces Versatile workholding by changing jaw Quick clamping by tightening cam cylinder ^imno' fixture uu orks Pricing, ordering and CAD downloads available at fixtureworks.com

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Machinable Collet Clamps-5

8 jaw sections distribute clamping force to workpiece for deformation prevention. Small cylindrical body allows the multi-piece clamping in limited space. Can be mounted on the existing vise by attaching the clamp on plate. External ICP122|Mounting-on-lathe Form Adapter is available. fixture works Pricing, ordering and CAD downloads available at fixtureworks.com

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Machinable Collet Clamps-6

FOR M HOLDING CLAMP S RmUC ★Key Point - Can hold on external/ internal form. Part Number Part Number Technical Information Note ■Part locating repeatability: ±0.03 Do not tighten the cam cylinder without the workpiece set to prevent ■Jaw locating repeatability: ±0.02 damage and deformation. Tightening with the torque beyond the allowable screw torque will lower the durability of the jaw. Pricing, ordering and CAD downloads available at fixtureworks.com ^DifTMO' fixture works

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Machinable Collet Clamps-7

Related Product CPI 26|Jaws for External Form Holding CPI 27|Jaws for Internal Form Holding BJ7221 Diamond Locating Pin CPI 221 Mounting-on-lathe Adapters Supplied With ■ICP125-065011 :1 pc. of Diamond Locating Pin (BJ722-06001) ■ICP125-090011 :1 pc. of Diamond Locating Pin (BJ722-08001) ■ICP125-120011 :1 pc. of Diamond Locating Pin (BJ722-10001) ■ICP125-160011 :1 pc. of Diamond Locating Pin (BJ722-12001) ■ Mounting Hole Dimension ■ Installation Instruction Insert an included diamond pin into the body for locating and secure the body to the fixture plate with 4 socket-head cap screws. Note: Use...

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Machinable Collet Clamps-8

JAWS FOR EXTERNAL FORM HOLDING «r/11J Locking Ring Supplied With ■ 1 pc. of O-ring ■ 1 pc. of Hex Socket Button Head Screw ■ The diaphragm clamping mechanism allows securely clamping a part with 8 jaw sections. ■ 0.15mm clamping stroke of each jaw section is perfect for clamping of lost-wax parts, die-cast parts, extruded parts, solid-drawn parts, prefinished parts, etc. ©When the cam cylinder is tightened, the central bottom part of the jaw is pulled down. ©At the same time the 8 jaw sections tilt toward the center to clamp the external form of workpiece. Pricing, ordering and CAD downloads...

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Machinable Collet Clamps-9

■ Insert an 0-ring to the groove on top surface of the Form Holding Clamp. 2-i. Set the locking ring in the jaw. ■Set a Jaw putting its locating holes onto the round locating (Using a screw facilitates setting.) pins and fix it with a hex socket button head screw. Note: At jaw installation, ensure the cam cylinder is fully loosened by turning counterclockwise until it stops. 2-2. -Tighten the cam cylinder to clamp the locking ring. (Recommended Tightening Torque:15N■ m) ■After clamping the screw should be removed from the locking ring. 2-3. Machine the jaw to the contours of workpiece. (Do not...

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Machinable Collet Clamps-10

JAWS FOR INTERNAL FORM HOLDING Part Number CP127-B TAPERED SCREWS FOR INTERNAL FORM HOLDING SCM435 steel Quenched and tempered Electroless nickel plated ■The tapered screw expands the jaws towards eight directions to hold different irregularly-shaped workpieces securely. ■0.15mm clamping stroke of each jaw section is perfect for clamping of lost-wax parts, die-cast parts, extruded parts, solid-drawn parts, prefinished parts, etc. Pricing, ordering and CAD downloads available at fixtureworks.com

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Machinable Collet Clamps-11

■ Insert an 0-ring to the groove on top surface of the Form Holding Clamp. ■ Set a Jaw putting its locating holes onto the round locating pins and fix it with a tapered screw. Note: At jaw installation, ensure the cam cylinder is fully loosened by turning counterclockwise until it stops. 2-1. Loosen the cam cylinder fully and measure the dimension of the jaw for machining. Then tighten the cam cylinder until each jaw section expands 0.15mm. 2-2. Machine the jaw to the contours of workpiece. (Do not machine the jaws beyond the machinable depth.) Performance Curve After machining loosen the cam...

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Machinable Collet Clamps-12

CONCENTRIC O D CLAMP S RrmjJC Compact design with high clamping force Applicable to small workpieces of 02.5mm and long workpieces_ Part Number *)Machine the jaw to the workpiece diameter with attention to the Recommended Jaw Compression. Part Number Related Product Jaws can be ordered separately. ■IMBOD-Oll Jaws Pricing, ordering and CAD downloads available at fixtureworks.com fixture works

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Machinable Collet Clamps-13

Feature ■Collet-shaped jaws generate high clamping force. ■The machinable jaw can clamp any shape of workpieces and hold long workpieces with a wide clamping area by machining completely through. Do not tighten the cap without the workpiece to prevent damage and deformation. ©Prepare a pocket on the plate according to D dimension of the jaw and drill 6 tapped holes. ©Tighten the cap until the compression reaches the Recommended Jaw Compression. Each 15°of rotation compresses 0.025mm for jaw of IMBOD-Il and 0.05mm ©Machine the jaw to nominal size of the workpiece. Technical Information Indicators...

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Machinable Collet Clamps-14

Replaceable iaws forlMBOD Concentric OD Clamps fixture works Pricing, ordering and CAD downloads available at fixtureworks.com

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Machinable Collet Clamps-15

Locking Ring Diamond Pin (for body locating)" Part Number Part Number Technical Information / Note ■Do not tighten the clamp screw without the workpiece set to prevent damage and deformation. ■ Do not machine the jaw beyond the machinable depth. ■Part locating repeatability: ±0.03 ■Jaw locating repeatability: ±0.02 Pricing, ordering and CAD downloads available at fixtureworks.com

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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