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Shell-Safe™ / Refra-Safe™

Shell-Safe™ / Refra-Safe™

Product catalog summary

Overview: The document outlines the Shell-Safe™ and Refra-Safe™ services, which provide comprehensive audits of kiln deformations and predictive models for brick falls. These services are designed to optimize maintenance and secure production in the cement and minerals industries.

Applications: The services apply to all sizes of rotary kilns and other rotating tubes, such as dryers and calciners, during stabilized production periods. They are suitable for both minerals and cement industries and can be used on Fives original-design equipment or others.

Means: The audits are conducted by highly skilled surveyors and mechanical experts, supported by an in-house design department. They utilize dedicated tools for on-site measurement and data collection, proprietary models, and analyzing tools, all while adhering to HSE standards for safe intervention.

Operating Mode: The process involves a 2 to 4-day on-site intervention for measurements, visual mechanical inspections, data recording, and modeling of kiln shell deformation. OEM analysis is provided to offer tailored recommendations.

Comprehensive Analysis and Recommendations:

Shell-Safe™ Report: Provides a complete map of shell deformation, longitudinal sections, and 3D video modeling of kiln behavior.
Refra-Safe™ Report: Predicts risks of brick falls and offers recommendations for addressing kiln shell deformation and damaged areas.
Short Mechanical Inspections Report: Includes conclusions with a priority action plan.

Benefits: The audits help maintenance teams anticipate and plan operations, optimize preventive maintenance, and enhance kiln reliability and production security.

Optional Services:

Thermo-Safe™: Offers optional thermographic analysis to identify temperature issues and potential hot spots.
Refra-Safe™: Focuses on predicting brick fall risks due to shell deformation.
Shell-Safe™: Audits kiln shell deformation to identify risk areas and impacts on various kiln components.

Contact Information: Fives FCB, 50 rue de Ticléni, BP 376, 59666 Villeneuve d’Ascq Cedex, France. Tel: +33 (0)3 20 43 77 74, Email: [email protected], Website: www.fivesgroup.com

Catalog excerpts

Shell-Safe™ / Refra-Safe™ Shell deformation audit / Bricks fall prediction model Secure your production and optimize your maintenance by anticipating your kiln maintenance needs • omprehensive audits giving complete map of kiln deformations and behavior, C and detailed analysis of its deteriorations • roprietary bricks fall predictive model implementation P • omplementary thermographic analysis (optional) C • edicated team of experts with renowned manufacturer skills D offering high quality report and recomm

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As an equipment manufacturer, Fives supports you through kiln preventive maintenance CONTACT US Fives FCB 50, rue de Ticleni - BP 376 - 59666 Villeneuve d'Ascq Cedex - France Tel" +33 (0)3 20 43 77 74 - Fax: +33 (0)3 20 43 75 l6 Email: [email protected] - Website: www.fivesgroup.com REFRA-SAFE™ - Bricks fall risks prediction — Identification of shell deformation impact on refractory — Prediction of bricks fall risks due to shell deformation THERMO-SAFE™ - Optional kiln thermographic analysis For an even comprehensive audit, Fives carries out, as an option or a stand-alone service,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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