FCB TSV™

Product catalog summary

Overview: The FCB TSV™ Classifier is a high-efficiency dynamic classifier designed to enhance product quality and improve grinding plant performance in the cement and minerals industries. It offers precise control over product fineness, minimal bypass, reduced imperfections on the Tromp curve, low pressure drop, and low power consumption.

Energy Savings: The patented vortex breaking system contributes to energy savings by reducing the energy consumption of the classifier fan. The system's efficiency also leads to significant specific energy savings.

Capacity and Product Quality: The classifier's patented turbine design maximizes mill grinding efficiency by minimizing bypass and optimizing the Tromp curve slope. This results in increased cement mill capacity and improved product quality, including higher compressive strength and better burnability of raw meal.

Applications: The FCB TSV™ Classifier is versatile, applicable to dry beneficiation processes for various materials such as phosphate, magnesite, and silica fumes. It also offers efficient filler control for materials like limestone and silicon metal.

Installation Flexibility: The classifier can be integrated with different mill types, including FCB Horomill®, ball mills, and vertical mills. It can be installed in various configurations, such as integrated into the mill venting system or in a separate air circuit.

Adaptability: The classifier is adaptable to a wide range of industrial applications, with diameters ranging from 800 to 8,000 mm and product fineness from 5 µm to 500 µm. It is suitable for OPC cement, blended cements, slag, limestone, minerals powders, ores, and solid fuels.

Reliability: The classifier features durable construction, dust-free air sealing technology, and optional automatic lubrication for minimal maintenance. It includes a turbine with patented rotor blades and anti-vortex plates for consistent performance.

Key Specifications: The classifier offers low power consumption and is compatible with pneumatic dryers for various materials. It provides reliable fineness control and is adaptable to vertical mills, enhancing cement performance and quality control.

Catalog excerpts

FCB TSV™ ClassifierThe high-efficiency dynamic classifierFCB TSV™ Classifier offers the highest efficient separation, thus enabling enhanced finished product quality and improved grinding plant performances • Sharp control of product fineness • Minimal bypass • Reduced imperfection on Tromp curve • Very low pressure drop • Very low power consumption

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FCB TSV™ Classifier has been widely selected by major players in Cement and Minerals industries for its decisive advantages Capacity Thanks to its patented turbine design, the highest efficiency of FCB TSV™ Classifier allows for the maximal mill grinding efficiency, resulting from a minimal bypass, plus an extremely steep slope of the Tromp curve. An additional increase of cement mill capacity is obtained from a strong reduction of coarse particles in the product and the optimization of the target values of fineness. Product quality The high-efficient separation reduces the amount of coarse particles...

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Flexibility in installation FCB TSV™ Classifier can be combined with different types of mills: FCB Horomill®, ball mill and vertical mill (E-mill, Raymond mill, roller mill). The different types of feed system and corresponding wear liners allow the installation of FCB TSV™ Classifier in a wide range of process configurations. In a ball mill plant, FCB TSV™ Classifier can be either: • Integrated into the mill venting system for total or semi-airswept mills • Installed in a separate air circuit with axial or tangential air inlet duct • Associated with two mills operating in parallel With ball...

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