FCB Horomill® grinding plant

Product catalog summary

Overview of FCB Horomill® Technology
FCB Horomill® is a cutting-edge grinding technology designed to enhance plant operation and sustainability. It offers the lowest energy consumption, zero water usage, and improved product quality even with higher cement/clinker ratios. The technology provides high operational flexibility with various products and additives, and its production capacity is unaffected by the wear of lining.

Key Features and Advantages

Best product quality with higher cement/clinker ratio.
Zero-water consumption and no need for grinding aids for blended cements or slag.
Higher cement quality with less Blaine and low noise levels.
Flexible operation with automatic recipe changes within 5 to 10 minutes without a surge hopper.
Compact installation with a simple plant design and fully automated sequences.

Technical Specifications
The FCB Horomill® is available in various sizes, with production ranges from 12 to 215 tph for different materials like OPC, blended, slag, and raw meal. The Twin-FCB Horomill® setup doubles production capacity by combining two identical grinding units with a large-sized FCB TSV™ Classifier.

Energy Efficiency
FCB Horomill® technology offers significant energy savings, ranging from 35% to 60% compared to conventional ball mills, vertical roller mills, or roller presses. This is achieved through in-bed compression comminution and material centrifugation, which enhance operation stability and cement quality.

Components and Design

Shell driven at supercritical speed with a roller applied on the material bed via hydraulic jacks.
Material is fed from one side and ground multiple times between the shell and roller.
FCB TSV™ Classifier enhances performance by separating fine and coarse materials, improving grinding efficiency and reducing power consumption.
High-efficiency gas treatment systems are available to clean emissions, using advanced filtration and scrubbing technology.

Conclusion
FCB Horomill® is a proven technology adopted by major cement producers, offering a sustainable and flexible solution to meet industry challenges related to energy costs and sustainability.

Catalog excerpts

FCB Horomill® provides solutions for multipurpose or specific needs Cement | Minerals The Twin-FCB Horomill® for high capacity grinding plants The FCB A erodecantor to handle products up to 20% moisture FCB Horomill® grinding plant The combination of two identical FCB Horomill® grinding units operating simultaneously along with a large-sized FCB TSV™ Classifier. The integration of the drying function in the system. TYPICAL SIZES Types FCB Horomill®, a breakthrough technology to enhance grinding plant operation and sustainability Fives FCB 50, rue de Ticléni – BP 376 – 59666 Villeneuve d’Ascq Cedex – FRANCE Tel.: +33 (0)3 20 43 75 01- Fax: +33 (0)3 20 43 75 13 Email: [email protected] – Website: www.fivesgroup.com Copyright © 2015 - Fives - All rights reserved. Twin-FCB Horomill®: production x 2 The lowest energy consumption Zero water consumption Better finished product quality even with higher cement / clinker ratio The highest flexibility for operation with various products / additives Production capacity that

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FCB Horomill® is an advanced technology in bed comminution that enables producers to face the challenges of the industry -Energy Cost and Sustainability - while achieving utmost flexibility and full automation FCB Horomill® is a proven technology adopted by the major cement producers — Best product quality with higher cement/clinker ratio — Zero-water consumption — No need for grinding aid for blended cements or slag — Higher cement quality with less Blaine — Production capacity that is not sensitive to the wear of lining — Flexible operation: • Same machine for raw meal, cement and slag grinding •...

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