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Cail & Fletcher ZUKA®

Cail & Fletcher ZUKA®

Cail & Fletcher ZUKA®

Product catalog summary
Overview
Cail & Fletcher ZUKA® batch centrifugals are designed to optimize the efficiency of sugar plants by integrating smart technologies and high-quality materials. With over 4,000 installations worldwide, these centrifugals are engineered for maximum productivity, energy savings, ultimate sugar quality, and highest safety standards.
Specifications
  • Maximum Productivity: Capable of up to 30 cycles per hour with a double discharger for 10% additional capacity, high perforation for better spinning, and a bottom obturator for faster sugar extraction.
  • Energy Savings: Features include a low inertia factor, hooped basket for weight reduction, continuous basket load monitoring, energy recovery, reduced water consumption, and shorter cycle times.
  • Ultimate Sugar Quality: Constructed with Duplex stainless steel, includes a shaft deflector for better massecuite distribution, flapped feed pipe for precise flow adjustment, and cleaning systems for improved run-off separation.
  • Highest Safety Standards: Equipped with redundant protections, efficient braking system, optimal H/D basket ratio, and hooped basket for safety.
Monitoring System
  • Features a user-friendly HMI, auto/manual modes, continuous basket load monitoring, electro-pneumatic interface, and operator assistance.
Performance
  • Load capacity ranges from 1,250 kg to 2,475 kg, with a maximum capacity of up to 59.40 t/h depending on the model.
Smart and Connected Features
  • Includes Cail & Fletcher SMART Control™ for remote data analysis, Hydrotrac probe, permanent torque measurement, and online color measurement.
Electrical Devices
  • Standard drives from ABB, SIEMENS, and WEG, with options for other brands, inverter with energy recovery system, and cycling panel for up to 8 machines.
Maintenance and Service
  • Designed for easy maintenance with large inspection doors, reduced parts, and support services like hotline and CMMS.
Options
  • Includes steam exhaustion system, syrup washing for beet applications, retractable washing ramp, and cleaning trolley.
Contact Information
Fives Cail (Headquarters), 22, rue du Carrousel, Parc de la Cimaise, BP 10374, 59669 Villeneuve d’Ascq Cedex, FRANCE. Tel.: +33 (0)3 20 88 96 00, Email: [email protected]
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Catalog excerpts

Cail & Fletcher ZUKA®-1

Cail & Fletcher ZUKA® batch centrifugals Optimize the efficiency of the sugar plant • Smart and connected to maximize efficiency • Latest technologies combined with high quality materials • More than 4,000 batch centrifugals installed in the w

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Cail & Fletcher ZUKA®-2

MAC or DC motor MFlapped feed pipe MDouble discharger MAXIMUM PRODUCTIVITY — Up to 30 cycles/hour — Double discharger: 10% of additional capacity — High number perforation for better spinning — Bottom obturator: faster sugar extraction — Linear guide for accurate discharging ENERGY SAVINGS — Low inertia factor due to the basket geometry — Hooped basket for weight reduction — Continuous monitoring of the basket load — Energy recovery to the electrical network — Less water consumption — Reduced cycle time ULTIMATE SUGAR QUALITY — Basket in Duplex stainless steel — Shaft deflector: better massecuite...

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Cail & Fletcher ZUKA®-3

SMART Control™ Massecuite characteristics Flap opening Spinning duration Loading speed Basket charge Sugar colour AUTO ADJUSTMENTS Torque control Accelerating ramp SMART AND CONNECTED — Cail & Fletcher SMART Control™ remote data analysis — Cail & Fletcher Hydrotrac probe — ermanent torque measurement P — Online color measurement — ayer thickness measurement L CAIL & FLETCHER SMART Control™ — web application including associated services to optimize A sugar yield — mproves profitability I — team of dedicated experts supporting customer’s operations A — mproves maintenance and support I — nhances...

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Cail & Fletcher ZUKA®-4

OPTIONS — Steam exhaustion system — Syrup washing for beet applications — Retractable washing ramp — Cleaning trolley ELECTRICAL DEVICES — ABB, SIEMENS and WEG drives as standard - other brands upon request — I nverter 4 quadrants with IGBT — Energy recovering system — Cycling panel: up to 8 machines — Single or multidrive EASY MAINTENANCE — Large inspection door for easy access to the basket — Reduced number of parts inside the basket — Cail & Fletcher SMART Control™ services (hotline, CMMS, reports, etc.) ASSEMBLY, EXPERTISE AND SERVICE CENTERS Cail & Fletcher batch and continuous centrifugals...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.