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3065 North American Aspirators and Gas Mixers

3065 North American Aspirators and Gas Mixers
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3065 North American Aspirators and Gas Mixers

Product catalog summary
Overview: The document provides comprehensive information on the 3065 North American aspirators and gas mixers, designed for creating uniform air/fuel mixtures in combustion systems. These mixers are noted for their reliable performance, robust design, and ease of installation.
Specifications: The 3065 aspirator mixers come in various sizes to suit different applications. Constructed from durable materials like cast iron and steel, they ensure longevity and reliability. They can handle fuel gases with heating values ranging from 500 to 3,200 Btu/ft³ HHV and are compatible with both single and multiple premix nozzles.
Design Features: Key features include a compact design for easy installation, interchangeable displacement rods for optimal mixture pressure and suction ratio, and a built-in gas adjustment valve cartridge. The mixers can be mounted in any position and have low pressure loss, enhancing their efficiency in various combustion applications.
Operating Principles: The aspirator mixers utilize the venturi effect for efficient air and fuel mixing. The air pressure/mixer differential pressure ratio is critical for selecting the appropriate mixer size, especially when using a zero governor for fuel/air ratio control. Guidelines are provided for maintaining the proper air/fuel ratio and ensuring high-quality mixing.
Installation Guidelines: Mixers can be installed in any convenient position, with recommendations for straight pipe runs to prevent combustion instability. The document advises using impulse lines for cross-connected ratio regulators and offers tips to prevent issues like flame lift-off and flashback.
Materials and Ordering Information: Mixers are made from a combination of iron, brass, steel, and other materials, with specific models available for gases corrosive to brass. Details on the construction of various mixer components and ordering information for different mixer models are included.
Conclusion: The 3065 aspirator mixers are versatile and reliable components for combustion systems, offering a range of features and configurations to meet diverse application needs. Proper installation and maintenance are essential for optimal performance and safety.
Specifications and Ordering Information: Detailed specifications for the 3065 series mixers, including the 3065-S and 3065-K models, are provided. The document highlights the importance of maintaining suction efficiency and suggests cross-connecting the zero governor when using a -S mixer. For multiple nozzles fed from one mixer, a larger mixture manifold is recommended. Part numbers for ordering various configurations of mixers and rods are provided, with examples illustrating different combinations.
Sizing Instructions: The document outlines the process for sizing 3065 mixers for use with North American premix burners, specifically the 4651, 4659, and 4682 models. It emphasizes consulting burner bulletins for specific capacity and stability details. Sizing involves using tables to match mixers with burners based on air orifice and burner exit port areas, maintaining a specific ratio for different gases. Detailed instructions are provided for calculating mixer air pressure and differential pressure for various control methods.
Tables and Charts: Several tables and charts assist in selecting the appropriate mixer size based on burner capacity and number of burners. Table 1 provides capacities for single burners, while Table 2 offers recommendations for multiple burners using natural gas. Charts 1A and 1B illustrate air capacities for small and large mixers against pressure drop across the mixer. Table 3A lists mixer throat areas and capacities at different differential pressures.
Recommendations and Best Practices: Best practices for using mixers with premix burners include maintaining proper flow distribution and pressure drops in mixture manifolds. Guidance is provided on using pilot tips and cross-connecting pilot ratio regulators for improved reliability. Additional resources and references are suggested for further information on premix systems and burner control systems.
Procedures: Identification of mixers involves checking casting numbers and measuring throat diameters. Displacement rods are used to fine-tune mixer capacity, with sizes indicated by numbers on the mounting nut or flange.
Standards and Recommendations: Compliance with all safety codes, standards, regulations, and directives is essential when operating combustion systems. Appropriate pilot mixers should be used for specific applications, with recommendations for ¾" pilot tips and 4000 series mixers.
Key Data from Tables: Table 8 lists part numbers and specifications for 3065 mixers. Table 9 provides casting identification numbers and throat diameters for various mixer models.
Warnings: Operating combustion equipment involves inherent risks, including high temperatures and electrical hazards. Caution and adherence to safety guidelines are necessary to prevent accidents.
Contact Information: Fives North American Combustion, Inc, 4455 East 71st Street, Cleveland, OH 44105, USA. Tel: +1 216 271 6000, Email: [email protected]
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Catalog excerpts

3065 North American Aspirators and Gas Mixers-1

3065 North American Aspirators and Gas Mixers Dependable and uniform air/fuel mixtures • • • Large range of available sizes for various applications Rugged design for long life Compact design allows for simple installat

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3065 North American Aspirators and Gas Mixers-2

3065 Aspirator Mixers are used to create a uniform air / fuel mixture to feed premix burner nozzles. Energy from blower air passing through the 3065 venturi creates suction, which entrains a proportional flow of gas at atmospheric (zero gauge) pressure. Multiple premix burner nozzles fed by a 3065 can be controlled by a single manual or motorized air valve. Proper air/fuel ratio is initially set by adjusting the integral V-port1 valve built into the mixer. The ratio is maintained from high fire to low by an "atmospheric regulator" (zero governor) or by cross connecting the regulator (e.g., North...

 Open the catalog to page 2
3065 North American Aspirators and Gas Mixers-3

3065 Aspirator Mixer Operating Principles page 3 Aspirator (air-jet) mixers generally operate with low pressure air in the 3 to 20 osi (5 to 35"w.c.) range and use the venturi effect to pull fuel into an air stream. This creates shear between the fuel and air flows that efficiently mixes them to make uniform (high quality) premix. They are often used with a zero governor (atmospheric regulator) which controls fuel/air ratio when the air flow through the mixer is adjusted. To conform to field conditions or to get lower or higher mixture pressures (with more or less suction, respectively), 3065...

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3065 North American Aspirators and Gas Mixers-4

Fuel/Air Ratio Control page 4 Using a zero governor (atmospheric regulator) A zero governor (atmospheric regulator) is a ratio regulator that relies on suction from an aspirator mixer to control air/fuel ratio. It is the classic way of controlling fuel air ratio in premix combustion system as it do es not require high gas pressure supply. This is very important when gas delivery systems have limited supply pressures. Zero governors work by maintaining atmospheric pressure (zero pressure) at the regulator outlet. Increasing air flow through a mixers' venturi increases suction on gas line. To maintain...

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3065 North American Aspirators and Gas Mixers-5

3065 Mixers can be mounted in any position convenient to the application piping. The gas adjustment cartridge assembly can be mounted in either side of the mixer. Gas inlet is perpendicular to air line. Mixers are shipped with the valve closed and with right-hand assembly as shown. Plugged pipe taps (1/8”) are provided for pressure readings. When mounting the 3065 mixer, leave clearance for removing the cap and Allen wrench adjustment of the gas valve. The cap conceals the gas adjustment, discourages tampering with the setting, and reduces the chance of gas leaks. The gas adjustment valve is...

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3065 North American Aspirators and Gas Mixers-6

Materials - 3065-S Mixers - Ordering Information page 6 3065-0 through -8 mixer bodies and mixing chambers are machined from iron castings. The -7 and -8 sizes have viton gaskets on flanged connections. 3065- -S Aprirator Mixers have oversized throats for higher air capacities and mixture pressures than standard mixers. Depending on the mixer size, gas cartridge assemblies are made from brass, steel and cast iron, with seals made from viton and nitril. They are useful where: — Burner capacity do es not match a standard mixer size, e.g., certain line burner assemblies and special bore nozzles....

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3065 North American Aspirators and Gas Mixers-7

Sizing 3065 Mixers Instructions page 7 • For Standard 4651, 4659, and 4682 premix burners: North American 4651, 4659, and 4682 premix burners share the same capacity rating system, but not every size premix burner capacity is available for every burner nozzle type, or suitable to operate at every pressure on the tables sizing tables. Consult the individual burner bulletin and sheets for details and operating stability range. — Use Table 1 to size a 3065 mixer for a single North American premix burner with zero governor control. — Use Table 2 to size a 3065 mixer for multiple North American premix...

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3065 North American Aspirators and Gas Mixers-8

Table 1 is used to size a single 3065 for any North American 4651, 4659, or 4682 premix burner, which all share the same capacity rating system. Mixer/burner recommendations in Table 1 maintain the required relationship between the mixer orifice size and burner port size for use with zero governor ratio control. To use this table, find burner size in the third column from the left, then read across to the mixer designation that appears to the left that matches the fuel being used. page 8 Aspirator Mixer for %" Premix Pilot Tips: The premix capacity of %" 4021 and 4027 premix pilot tips is similar...

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3065 North American Aspirators and Gas Mixers-9

Table 2 lists proper selection if several burners are fed from a single 3065 mixer. Burner capacity and number of premix burners (4651, 4659, or 4682) determine mixer selection. Mixer/burner recommendations in Table 2 maintain the required relationship between the mixer orifice size and burner port size for use with zero governor ratio control. Flow distribution and pressure drops should be considered carefully when designing the mixture manifold. To use this table, find burner size in left-hand column, then read across to the mixer designation that appears under the number of burners to be fed....

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3065 North American Aspirators and Gas Mixers-10

Sizing 3065 Aspirator Mixers - Chart 1A page 10 Chart 1A. Air Capacities for Selected Small North American 3065 Aspirator Mixers vs. Pressure Drop Across Mixer ("wc) (Differential Pressure) (see Table 3 for Data on all 3065 sizes) (for Btu/h, multiply by 100) See Table 3 for more 3065 mixers sizes Pressure Drop Across Mixer (Air Pressure - Mixer Pressure), "w.c. Flow through 3065 mixers is nearly proportional to throat area, so the capacity of an unlisted mixer-rod combination can be determined by comparing its net throat area with that of a closest known model.

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3065 North American Aspirators and Gas Mixers-11

Sizing 3065 Aspirator Mixers - Chart 1B page 11 Chart 1B. Air Capacities for Selected Large North American 3065 Aspirator Mixers vs. Pressure Drop Across Mixer ("wc) (Differential Pressure) (see Table 3 for Data on all 3065 sizes) (for Btu/h multiply by 100) See Table 3 for more 3065 mixers sizes Pressure Drop Across Mixer (Air Pressure - Mixer Pressure), "w.c. Flow through 3065 mixers is nearly proportional to throat area, so the capacity of an unlisted mixer-rod combination can be determined by comparing its net throat area with that of a closest known model.

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