SOLARPREP brochure
16Pages

Renewable Energy

Mono Crystalline Photovoltaic Solar Panel Assembly Post lamination fully integrated crystalline PV factory assembly system. Semi-automatic assembly solution including automatic frame assembly, junction box installa- tion, potting and bonding, stringers soldering and sealing. Modular Solar Panel Assembly Modular single & multi-stage robotics and dispensing system including conveyor connectivity. Bead laying for stringers. Potting and sealing junction boxes. Edge frame and frameless sealing. CPV Concentrated Photovoltaic Solar Power Assembly Technology for concentrating solar energy to a...

Wind Power Turbine Blade Assembly Lamination fiberglass hot melt process equipment. Resin casting low pressure meter & mix systems for vacuum processes. Single and two part sealing process equipment. Potting and silicone sealing of junctions & fixings. Turbine environmental sealing and component encapsulation. Lithium ion Battery Production High pressure meter & mixing systems for sealing battery units. Resin casting low pressure meter & mixing systems for encapsulating. Modular and in-line robot assembly dispensing systems. Interconnection assembly. Light Emitting Diodes (LED) Assembly &...

Photovoltaic - Crystalline Assembly Integrated Production Line for Panel & Frame Assembly Model In-line System Modules AL944M Fully Integrated Assembly System AL943M Junction Box Assembly Module AL942M Frame Assembly Module AL941M Dual Side Panel Sealing Module AL940M Junction Box Vision Inspection Module AL939M Junction Box & Panel Electrical Test Module AL938M Transport Conveyor Module Total floor area: Loading & unloading: Dual seal dispenser: Short & long frame attach: Roller conveyor system 3-axes servo motor robot 4-axes servo motor robot - dual valve Loader - diverter - dispense -...

10. Frame Pick & Place Assembly After curing the panel is transported to the framing module - a centering robot aligns each panel by an air cushion. Transport robots select frames in pairs, adhesive is applied to the frames and placed in an auto-assembler - long frames installed and press fitted first, then the short frames are auto aligned for perfect 11. Unloading Completed Assembly Automatic unloading transport stage with optional stacker.

Photovoltaic - Crystalline Assembly 6 Steps to Photovoltaic Modular Fabrication A flexible and cost effective strategy of automating solar assembly is to install modular function modules for handling and dispensing the potting and sealing materials required in panel assembly. Equipment can be repurposed and upgraded as required to suit changes in design and volume. We have listed recommendations of Fisnar robotic and dispensing equipment to match the compo- nent job functions. Details on these recommendations can be found online at www.fisnar.com or in selected brochures by calling...

Photovoltaic - Crystalline Assembly Step 2 - Conductive Stringer Panel Connections Module Assembly - Conductive Stringer Panel Connections Bonding rigid or flexible circuits, form-in-place conductive formulations, soldering, dispens- ing conductive adhesives, potting, sealing and UV cure. For potting after soldering or casting two-part materials. These two-part ma- terials are specified for durability and dielectric properties - they often contain fillers to alter their characteristics. Mix-On-The-Fly waste saving technol- ogy can be offered for continuous fine bead dispensing of conductive...

Photovoltaic - Crystalline Assembly Step 3 - Panel Edge Sealing Module Assembly - Panel Edge Sealing Sealing the side edges on a glass panel prior to cure & framing. 4 Axis Gantry or Cantilever Robot Suitable for conveyor transported panel applications. The robot will guide a double sided dispensing valve around each side of a glass panel after Steps 1 & 2. Panels sizes of up to 4 meters Double Sided Dispensing Valve for Single Part Fluid: The valve provides a low profile ribbon of silicone type fluid to encapsulate the top, bottom and the edge of all four sides of the glass panel. The...

ling Station Module Assembly - Framing Station Automatic assembly of four frames. Frame Cassette Panels are transported to a framing station by conveyor. Once in position within the frame module, an air cushion suspends the panel for auto-alignment. Sensors locate and align the edges of the panel. Magazines are pre-filled with long and short frames. Operators load the magazines onto carrier rails. Each magazine is captured and pulled into loca- tion automatically. Dampeners ensure a smooth homing position, the system ejects the magazine in the same manner. A counter signals when a change of...

Concentrated Photovoltaic Concentrated photovoltaic (CPV) is a highly efficient technology for converting solar energy into electricity by concentrating sunlight up to 650 times onto high performance solar cells. The resultant increase in generated electricity can be maximized further by the use of sun tracking systems controlling the CPV panels. Common efficiency is greater than 25% a higher efficiency in comparison to SiPV production, while reducing silicon usage by up to 50%. CPV is suitable for areas of constant daily sunshine. Fisnar can supply production dispensing equipment and...

Concentrated SolarThermal Also known as CSP (Concentrated Solar Power), technology that concentrates a large area of sunlight onto a small area using lenses, parabolic mirrors or solar towers. Used primarily in utility scale solar farms, electric power is produced when the concentrated light is converted to heat which drives a turbine connected to an electrical power generator. This technology is not to be confused with CPV, which uses photovoltaics to convert solar energy directly into electricity. The technology uses traditional dispensing production equipment and weather resistant...

Thin Film Assembly Thin Film Manufacture As its name implies, thin film manufacture involves a deposition process, usually chemical vapor, sputtering or more recently, roller printing. These processes deposit several layers of photovoltaic material such as cigs composite onto a flexible substrate. Unlike a rigid mono crystalline structure nanoparticle amorphous silicone is used in the process. Products can be supplied as ruggedized framed panels similar to crystalline structures or as BIPV, (Building Integrated Photovoltaics) which require no framing. However the same principles for...