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Fisnar Inc.
Metering & Mixing Catalog

Metering & Mixing Catalog

Product catalog summary

Introduction
This document provides an overview of Fisnar's metering and mixing equipment, detailing various models, specifications, applications, and operational guidelines for users integrating these systems into production processes.

Getting Started with Metering and Mixing Equipment
Users must complete a questionnaire on Fisnar's website, along with a Technical Data Sheet (TDS) and Material Safety Data Sheet (MSDS), to determine the appropriate system configuration. The TDS provides technical details, while the MSDS offers health and safety information.

Maintenance
Regular maintenance is crucial for optimal performance, with seals needing replacement every 6-12 months, especially for systems using filled materials.

Teamwork and Customization
Fisnar emphasizes collaboration with customers to tailor systems to specific needs, focusing on ease of use, longevity, and environmental soundness.

Applications & Process Examples
Fisnar's equipment is used in applications such as high-performance material bonding, structural insulated glazing, electronics potting and encapsulation, and resin casting.

Equipment Specifications

Twinflow™ LC50FR: Ratio 1:1 - 11:1, low to medium viscosity, shot size 1cc - 50cc, with automation integration.
Twinflow™ LC120FR: Ratio 1:1 - 18:1, low to medium viscosity, shot size 5cc - 120cc, with digital touch-screen controls.
Twinflow™ FR300 & FR1200: Fixed ratio 1:1 - 20:1, low to high viscosity, shot sizes 20cc - 300cc and 100cc - 1200cc, with digital programming.
Twinflow™ VR300 & VR1200: Variable ratio 1:1 - 50:1, low to high viscosity, shot sizes 20cc - 300cc and 100cc - 1200cc, with variable-ratio control.
Twinflow™ Mini: Variable ratio 1:1 - 20:1, low to medium viscosity, shot size 1cc - 20cc, designed for easy adjustment.

Accessories and Options
Fisnar offers accessories such as stainless steel components, desiccant air dryers, remote mixing heads, and nitrogen blankets. Digital systems may include features like proximity sensors and thermostatically controlled heating.

Conclusion
Fisnar's systems are versatile and customizable, designed for a wide range of industrial applications. Proper setup and maintenance are essential for maximizing performance and longevity.

System Overviews

MINI System: Positive displacement metering pumps, dispensing range 1cc to 20cc, maximum viscosity 100,000 cps, with optional electrical accessories.
MICRO System: Variable-ratio design 1:1 to 32:1, dispensing range 0.04cc to 20cc, maximum viscosity 300,000 cps.
DFR20 & DFR200 Systems: For high viscosity fluids up to 1,000,000 cps, volumetric dispensing with high output.
DXE2 & DXE60 Systems: Low pressure systems for medium to high flow rates, suitable for lower viscosities and higher volumes.
PF-MINI System: Adjustable-ratio precision gear-pump system, high shot rate with low pressure dispensing.
IJ400 Series: Severe-duty, valveless progressive cavity systems for high viscosity and abrasive materials.

Key Features Across Systems

Disposable static mixers for efficient mixing.
Options for automation integration and remote mixing.
Accessories include nitrogen blankets, vacuum degassing, and thermostatically controlled heating.

Specifications
Static-mixing nozzles are available in sizes 0.657” (16.7mm) and 0.625” (15.9mm), made from high-grade polyacetal and polypropylene, with luer-lock options for fine bead applications.

Product Details
Includes tables with part numbers, dimensions, and specifications for nozzles and adapters, such as part number 1590524 with a bell-mouth of 15.9mm and 24 mixing elements.

Recommendations and Limitations
Fisnar advises testing products for specific applications to ensure efficacy, performance, and safety, disclaiming responsibility for product failure or damages.

Contact Information
For special engineering applications, users are encouraged to contact their local Fisnar office for consultation with an experienced engineer.

Catalog excerpts

1 Getting started with Metering & Mixing Equipment 2 Applications & Process Examples 3 Twinflow™ LC50FR - Ratio 1:1 - 11:1, Low - Medium Viscosity Analog & Digital models - shot 1cc - 50cc - subject to mix ratio 4 Twinflow™ LC120FR - Ratio 1:1 - 18:1, Low - Medium Viscosity Analog & Digital models - shot 5cc - 120cc - subject to mix ratio 5 Twinflow™ FR300 & FR1200 - Fixed Ratio 1:1 - 20:1, Low - High Viscosity - Analog & Digital models - shot sizes 20cc - 300cc and 100cc - 1200cc models - subject to mix ratio 6 Twinflow™ VR300 & VR1200 - Variable-Ratio 1:1 - 50:1, Low - High Viscosity - Analog...

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Getting Started Visit - www.fisnar.com - for questionnaire Getting Started with Metering and Mixing Equipment First Complete the Fisnar Questionnaire: The questionnaire provides critical information on the material and production process. It can be found on-line at www.fisnar.com. A Technical Data Sheet (TDS) should also accompany the questionnaire together with a Material Safety Data Sheet (MSDS). These may be sent via email to [email protected] once the questionnaire is completed. Our engineers will assess your production requirements and refer to these documents to promptly submit a proposal....

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Applications & Process Examples High Performance Material Bonding Resin Casting & Coatings Critical Filter Production Wind Turbine Blades using Vacuum Techniques Structural Insulated Glazing Electronics, Potting & Encapsulation Stress Tested Gaskets Structural Assembly Bonding 2

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Ratio 1:1 - 11:1 Low - Medium Viscosity Analog & Digital Control Models Shot 1cc - 50cc • Cost effective bench mounted system • Rugged parallel drive system • Volumetric dispensing • Gravity feed to metering pumps • Stainless steel tanks • Low to medium viscosity dispensing • Single module design • Automation integration - digital only • Disposable static-mixer dispensing The LC50FR series can be configured to dispense fluids from 1cc to 50cc per cycle, dependent upon mix ratio. Machines are generally supplied as bench modules but can also be quoted floor mounted with castors. The materials are...

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LC120FR - Ratio 1:1 - 18:1 Low - Medium Viscosity Analog & Digital Control Models Shot 5cc - 120cc • Rugged parallel drive system • Volumetric dispensing • High mix ratios and differing viscosities • Gravity feed to metering pumps • Stainless steel tanks • Single module design • Automation integration - digital only • Digital touch-screen controls • Disposable static-mixer dispensing The LC120FR series, available with digital or analog controls, incorporates the latest Fisnar parallel drive system providing controlled flow characteristics during dispensing. The parallel drive also assists the...

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Fixed Analog & Digital Control Models Low - High Viscosity FR300 Shot 20cc - 300cc FR1200 Shot 100cc - 1200cc • Rugged parallel drive (PLD) system • Fixed-ratio control • Volumetric dispensing • High mix ratios and differing viscosities • Low - high viscosity range • Gravity tank feed to metering pumps • Single module design • Automation integration • Digital programming • Disposable static-mixer dispensing • Mounted on castors The FR300 & FR1200 are fixed-ratio systems that incorporate the latest Fisnar Parallel Drive (PLD), providing controlled flow characteristics during dispensing. Machines...

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Variable Analog & Digital Control Models Low - High Viscosity VR300 Shot 20cc - 300cc VR1200 Shot 100cc - 1200cc • Variable-ratio control • Volumetric dispensing • Rugged parallel drive (PLD) system • High mix ratios and differing viscosities • Low - high viscosity range • Gravity tank feed to metering pumps • Single module design • Automation integration • Digital programming • Disposable static-mixer dispensing The VR300 & VR1200 is a variable-ratio series that incorporates the latest Fisnar Parallel Drive (PLD), providing controlled flow characteristics during dispensing. Machines are available...

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Pneumatic Control Shot 1cc - 20cc • Variable-ratio control • Volumetric dispensing • Gravity tank feed with pull-through piston • Stainless steel tanks with moisture traps • Stainless steel metering pumps and components • Single module design • Automation integration • Disposable static-mixer dispensing The Mini variable-ratio system is designed to allow easy adjustment of a mix-ratio to suit one or more applications requiring more than one material. Mechanically linked positive displacement metering pumps provide a precise dispensing ranging from 1cc to 20cc with a maximum viscosity of 100,000cps....

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MICRO - Variable-Ratio 1:1 - 32:1 Analog Control Shot 0.04cc - 20cc • Positively dispensed small beads and dots • Gravity tank feed to metering pumps • Single module design • Automation integration • Disposable static-mixer dispensing The MICRO is designed to dispense continuous small beads of homogeneously mixed two-part fluids. Mechanically linked positive displacement metering pumps provide precise dispensing ranging from 0.04cc to 20cc. Machines are available with digital or analog controls. The Micro is a free standing pneumatically driven bench top machine with foot pedal actuation. The...

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Digital or Analog - High Viscosity 20 liter / 5 gal. - Shot 15cc - 100cc 200 liter / 55 gal. - Shot 15cc - 300cc • Thixotropic & high viscosity pastes & fluids • Volumetric dispensing up to 1,000,000 cps • High output up to 15 shots per minute • Analog speed control • Pneumatic system • Compact arrangement • Ideal for automatic assembly lines • Disposable static-mixer dispensing • Mounted on castors Machines are designed for metering & mixing a high viscosity base fluid up to 1 million cps directly from either 5 gallon pail (20 liters) or 55 gallon (200 liters) drums with the activator fed from...

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