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Dispensing Dynamics - Fluid Principles

Dispensing Dynamics - Fluid Principles

Dispensing Dynamics - Fluid Principles

Product catalog summary
Dispensing Dynamics Overview
Dispensing dynamics involve five key principles crucial for any dispensing application. Understanding these principles aids in recommending new equipment or resolving existing issues.

Key Principles:
  • Compressibility: Air is compressible, while fluid is not. This explains the delay in fluid flow when using air lines, as air must compress before affecting the fluid.
  • Dispensing Parameters: Fluid dispensing is influenced by air pressure, time, and tip size. Altering any of these parameters changes the dispensing outcome.
  • Shot Volume Calculation: A dispensed shot equals half the volume of a sphere, calculated as Volume = D³ x 0.5236 / 2.
  • Valve Usage: For repeatable shot accuracy, a valve is recommended as it eliminates variable air space.
  • Fluid Type and Viscosity: The fluid type and its viscosity determine the appropriate valve to use.

Common Fluid Characteristics
Fluids, whether liquid or paste, are selected based on specific applications. Key characteristics include viscosity, which is measured in centipoise (cps).

Viscosity Examples:
  • Water: 1 cps
  • Vegetable oil: 80 cps
  • Engine oil: 1,000 cps
  • Solder mask: 6,000 cps
  • Ketchup (thixotropic): 30,000 cps
  • Mustard: 200,000 cps
  • Pastes: 1,000,000 cps range
Thixotropic fluids like ketchup change viscosity when agitated.

Dispensing Solder Mask Shots
Using a volumetric valve, shot size is influenced by variables such as selected tip size, auger rotation speed, and auger pitch size. Shots are dispensed in half-sphere volumes calculated by diameter.

Factors Affecting Shot Size:
  • Tip diameter, length, and style
  • Dispensing time
  • Dispensing pressure
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Catalog excerpts

Dispensing Dynamics - Fluid Principles-1

I&J Fisnar Inc. - Dispensing Dynamics - Part 1 - Fluids Dispensing Dynamics There are five principles relevant to any dispensing application. These principles of dispensing dynamics must be understood before determining a dispensing solution. The princ iples are simple, but can provide an invaluable guide to recommending new equipment or in solving an existing equipment dispensing issue. Principles: • Air is compressible. Fluid is not compressible. This first principle explains why a fluid can be dispensed at all; if the fluid was compressible, accurate dispensing could never be achieved. The principle also explains why there is a delay in fluid flow when using an air line – the air must first be compressed before impacting the fluid. In the case of a syringe, as fluid is used and the fluid level drops, the air chamber in the syringe increases resulting in a delay and/or smaller shot size. This phenomenon brings us to the second principle of dispensing dynamics. • Dispensing fluid is related to: 1. Air pressure, 2. Time, 3. Tip size. This second principle applies to any dispensing operation including syringes and valves. Changing one of these parameters will alter the dispensing result. • A dispensed shot is equal to: ½ volume of a sphere: Volume = D³ x 0.5236 / 2. This principle will help calculate reservoir supply and fluid usage. • For repeatable shot accuracy, always use a valve. A valve has no variable air space and will therefore provide accurate and constantly repeatable shots. • The type of fluid and its viscosity will determine the valve to be used. Understanding this principle will ensure questions are raised about the fluid before recommending a suitable valve.

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Dispensing Dynamics - Fluid Principles-2

Common Fluid Characteristics A fluid is selected for a specific application and can be a liquid or a paste. Solvents, silicones, one-part or two-part encapsulates and various pastes have unique characteristic s which are particular to each of these fluids. Viscosity One of the major characteristics of a fluid is its viscosity. Viscosity is usually stated in centipoise (cps). Fluids with high centipoise are thick and have no self- leveling capabilities, whereas fluids with low centipoise are thin and possess self- leveling properties. Since viscosity may change due to time or temperature, measures...

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Dispensing Dynamics - Fluid Principles-3

Shot Size The “shot size” (amount being dispensed per shot) depend s on several factors. Changing these factors will affect the size: - Tip diameter, length and style - Dispensing time - Dispensing pressure Shots are dispensed in half sphere (V) as calculated by the diameter (D). V = Shot size (ml) D = Diameter (mm) Example: D = 2.67mm, V = 0.005 ml Dispensing solder mask shots using volumetric valve: Variables: - Selected tip size - Auger rotation speed - Auger pitch size I&J Fisnar Inc. 2-07 Banta Place, Fair Lawn, NJ, 07410 Ph: 201-796-1477 Fax: 201-794-7034

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