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CCD Camera Vision System

CCD Camera Vision System

CCD Camera Vision System

Product catalog summary
Overview: The CCD Camera Vision System by Fisnar is an advanced tool designed to enhance dispensing routines through precise positioning, improving quality, production yield, and reducing processing time and costs. It integrates with the Fisnar proprietary Fluid-In-Motion (FIM) software for easy program creation using camera images to guide robot movements.
Key Features:
  • Proprietary User Interface: Simplifies setup, programming, and operation.
  • Auto 3-axis Tip Calibration: Ensures precise dispensing.
  • Auxiliary Camera: Monitors the dispensing process live.
  • High Resolution CCD Camera: Captures detailed images for accuracy.
  • LED Light & Brightness Controller: Enhances image contrast and definition.
  • CAD Data Transfer: Quick import of .DXF/Gerber files.
  • Industrial PC System: Windows-based system included for robust operation.
  • Glue Check/Verification Function: Available for certain applications.
Benefits:
  • Easy installation on F4000 ADVANCE 3-axis robot with plug and play design.
  • Peripheral hardware mounted directly on the robot to save space.
  • Image capture and storage for quality control.
  • QR code scanning for automatic program selection.
Components:
  • F4000 ADVANCE Desktop Robot: Features a robust design with a cast aluminum base and heavy-duty extruded aluminum pillars for precision and repeatability.
  • PC: Industrial specification with Windows 7 and pre-installed FIM software.
  • CCD Camera: Captures high-resolution color and greyscale images.
  • LED Ring Light & Controller: Mounted on the robot for optimal image quality.
  • Tip Calibration Module: Uses pattern recognition for automatic X, Y, and Z-axis calibration.
  • Aux Camera: Provides live monitoring of the dispensing process.
Conclusion: The CCD Camera Vision System is a comprehensive solution for precise fluid dispensing, offering advanced features and benefits that enhance operational efficiency and product quality.
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Catalog excerpts

CCD Camera Vision System-1

CCD Camera Vision System A powerful and intelligent CCD vision programming and auto adjustment system for creating both simple and complex dispense routines. This results in improved quality due to precise dispense positioning alongside improved production yield and reduced processing time and costs. Dispense programs are created quickly and easily in the Fisnar proprietary visioncontrolled Fluid-In-Motion (FIM) software by using the displayed camera image to jog the robot to the exact required dispense location, and then selecting the operation wished to be carried out (dispense dot, line start etc). Vision System software is supplied with an auto-part alignment function to guarantee fluid is being dispensed at the exact required location. This is achieved by the system capturing an image of two separate fiducial locations on the component and using pattern recognition software to compare the live image against a stored image. Any difference found in X or Y position results in the dispense coordinates being automatically adjusted to suit. Item Number Dispense positional accuracy and repeatability is further optimised by the simple auto-calibration routine and part alignment function. • Auto 3-axis tip calibration function • Auxillary camera to monitor dispense process live • High resolution CCD camera • LED Light & Brightness Controller • Simple & fast transfer of CAD data (.DXF/Gerber) into software • Quick to set up and easy to program/operate using proprietary • Industrial windows based PC system included • Vision system can be easily installed at any time onto a F4000 • ADVANCE 3-axis robot using plug and play system design • Peripheral hardware is mounted directly onto robot reducing space envelope taken up • Images can be captured and stored for quality and process control purposes • QR codes can be scanned by the camera, causing the relating program to be automatically selected • Glue Check/Verification function* Proprietary User Interface For simple user setup, programming and operation. Tool Ribbon Used for quickly accessing program setup and management functions. Programming Window Gives full and simple view of complete dispense program. Values can be edited directly by clicking on the line. *Glue check function not suitable for all applications. To be certified by Fisnar application team. Camera Display Real time view of camera viewing area. Cross hair designates dispense location to ensure precise positional control. Clicking on imaging area will jog robot to position clicked on. Robot Movement Icons used to control robot movement and speed while also displaying absolute/ relative dispense coordinates. Dispense Function Graphical icons used for quick robot programming. Robot Actuation Icons used to start, stop

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CCD Camera Vision System-2

2 5 1 1 F4000 ADVANCE Desktop Robot Highly robust and durable based on their cast aluminium base and heavy duty extruded aluminium twin vertical side pillars supporting the horizontal X-axis. This rigid design concept allows for long term precision dispensing and dependable repeatability. 2 PC Industrial specification PC installed with Windows 7 and supplied installed with Fluid-In-Motion (FIM) software ready to use. Unit mounted directly onto robot to reduce overall space envelope. TFT LCD monitor, keyboard & mouse included. 3 CCD Camera For high resolution color and greyscale image capturing....

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