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Types 1098-EGR and 1098H-EGR Pressure Reducing Regulators

Types 1098-EGR and 1098H-EGR Pressure Reducing Regulators
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Types 1098-EGR and 1098H-EGR Pressure Reducing Regulators

Product catalog summary
Introduction
The Types 1098-EGR and 1098H-EGR pressure reducing regulators are designed for precise and economical pressure control in applications such as natural gas distribution and industrial fuel gas supply. They utilize a pilot-operated system for fast response and accurate pressure regulation.
Specifications
The regulators feature a differential as low as 1 psi, quick change trim packages, and optional noise abatement trim reducing noise by up to 30 dBA. They are available in body sizes from NPS 1 to 12 x 6, constructed from materials suitable for corrosive environments and oxygen service.
Body Sizes and End Connection Styles
Available body sizes range from NPS 1 to 12 x 6, with end connection styles including NPT, CL150 RF, and CL300 RF.
Pressure and Temperature Capabilities
The maximum inlet pressure is 400 psig, with outlet pressure ranges specified in accompanying tables. Temperature capabilities depend on materials, such as Nitrile (NBR) from -20° to 180°F.
Construction Materials
Main valve components are made from materials like cast iron, stainless steel, and Inconel® X-750, while actuator components include zinc-plated steel and stainless steel.
Principle of Operation
The regulators use inlet pressure as the operating medium, reduced through pilot operation to load the actuator diaphragm, ensuring precise control.
Installation
The regulator can be installed in any position, with the pilot typically mounted to the right of the main valve. Proper piping practices are essential to prevent excessive pressure drop.
Construction Features
Pilots offer fast closing action and minimize outlet pressure changes, with options for low setpoints and improved accuracy.
Boiler Fuel Pressure Control
The Type 1098-EGR configuration enhances operation in low differential pressure applications, using a dual pilot system for faster response to negative pressure shocks.
Specifications and Limitations
The quick opening cage maximizes capacity at shorter travels, with service conditions limited by the Yellow Main Spring to a maximum inlet pressure of 20 psig and a maximum differential pressure of 10 psi.
Protection and Noise Abatement
Standard filters protect against contamination, with Whisper Trim® Cages available for noise reduction.
Applications
Suitable for low-pressure gas distribution systems, the Type 1098-EGR offers tight control and is used in monitoring systems for overpressure protection.
Adjustment Recommendations
For monitor applications, adjustments should ensure the monitor pressure setting is at least twice the pilot proportional band pressure above the working regulator setting.
Fast Closing Regulator
A solenoid valve can be installed for systems requiring fast closure, allowing the regulator to close faster than the block valve.
Capacity Information
Flow capacities are verified in laboratories, with conversion factors and formulas provided for different gases and pressure settings.
Construction Materials for Aqueous Service
Specific materials and pilot selections are recommended for erosive or corrosive conditions, with a low gain pilot advised for improved response speed.
Specifications
Detailed specifications include body sizes, pilot proportional bands, and control spring colors, with conversion factors for capacity measurements.
Procedures
Instructions for calculating proportional bands and adjusting based on actuator size and pilot restrictions are provided.
Norms and Standards
The document adheres to norms for calculating flow coefficients and capacities for natural gas and water.
Recommendations
Recommendations include specific configurations for improved stability and performance adjustments based on actuator size and pilot restrictions.
Data Tables
Extensive tables detail proportional bands, natural gas capacities, and liquid capacities for various configurations.
Critical Information
Key parameters include specific gravity of water, conversion factors, and Km values for flow prediction, with limitations and adjustments highlighted.
Specifications
Flow coefficients for different body sizes and configurations are detailed, with tables for coefficients like Cg, Cv, and C1.
Procedures
An ordering guide specifies component selection, including options for replacement parts and wireless position monitor kits.
Standards and Recommendations
Emphasis is placed on selecting correct specifications, with a worksheet for application-specific requirements.
Dimensions
Detailed dimensions for main valve and actuator components are provided in both inches and millimeters.
Contact Information
Contact details for Emerson Process Management's headquarters and regional offices are provided for further inquiries and support.
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Catalog excerpts

Types 1098-EGR and 1098H-EGR Pressure Reducing Regulators-1

Bulletin 71.2:1098-EGR July 2011 Types 1098-EGR and 1098H-EGR Pressure Reducing Regulators •  Differential as low as   1 psi / 70 mbar •  Materials of Construction   Compatible with Below   Grade Installations •  Quick Change    Trim Package •  In-Service Travel Inspection •  Optional Noise Abatement Trim   (Up to 30dBA reduction) •  NPS 1 through 12 x 6 / DN 25 through   300 x 150 Body Sizes   Available •  No Atmospheric   Bleed •  Aqueous Trim Packages (Application Specific) W6956 •  Easy Top Entry In-Line Maintenance D100143X012 •  Stainless Steel Construction  for Corrosive Environments and Oxygen Service www.fisherregulators.com

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Types 1098-EGR and 1098H-EGR Pressure Reducing Regulators-2

Body Sizes and End Connection Styles Main Valve Maximum Inlet Pressure^) 400 psig / 27,6 bar or body rating limit Maximum Pilot Supply PressureCX2) Outlet Pressure Ranges Maximum and Minimum Differential Pressures Actuator Sizes and Maximum Pressures Supply Pressure Settings Required for the Pressure Registration except water is limited to 0° to 200°F / -18° to 93°C • NACE Construction • Monitor Configuration • Boiler Fuel Construction • Aqueous (Liquid) Service Construction • Noise Abatement Trim Port Diameters and Travels Construction Materials Main Valve Body and Body Flange: Cast iron, WCC...

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Types 1098-EGR and 1098H-EGR Pressure Reducing Regulators-3

Bulletin 71.2:1098-EGR Specifications (continued) Type 6352, 6353, 6354L, 6354M, or     6354H Pilot (continued)     Filter: Brass (Type P594-1 standard) or Aluminum (Type P593-1), except cellulose for filter element 61 Series Pilots Body and Spring Case: Cast iron Upper and Lower Diaphragm: Nitrile (NBR),         Neoprene (CR), or Fluorocarbon (FKM) Composition Seats: Nitrile (NBR) or         Fluorocarbon (FKM) O-rings: Nitrile (NBR) or Fluorocarbon (FKM) Type Y600AM Pilot Body, Spring Case, and Lower Casing: Cast Iron Diaphragm: Nitrile (NBR) Composition Seats: Nitrile (NBR) Trim: Aluminum Pilot...

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Types 1098-EGR and 1098H-EGR Pressure Reducing Regulators-4

Table 2. Outlet Pressure Ranges Table 3. Actuator Sizes and Maximum Pressures Table 4. Maximum and Minimum Differential Pressures for Main Valve Selection

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Types 1098-EGR and 1098H-EGR Pressure Reducing Regulators-5

Bulletin 71.2:1098-EGR Introduction The Types 1098-EGR and 1098H-EGR regulators provide economical and accurate pressure control in a wide variety of applications: natural gas distribution systems; fuel gas supply to industrial boilers, furnaces, ovens, and mixers; and large commercial/industrial establishments such as shopping centers and schools. They are also used in plant air service and in liquid service where a slow stroking time (approximately 30 to 90 seconds) is desired on both opening and closing the main valve. The superior performance of this regulator is due to the amplifying effect...

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Types 1098-EGR and 1098H-EGR Pressure Reducing Regulators-6

Bulletin 71.2:1098-EGR TYPE 6351 TYPE 1098-EGR TYPES 6352, 6353, 6354 INLET PRESSURE OUTLET PRESSURE LOADING PRESSURE ATMOSPHERIC PRESSURE A6563 Type 1098-EGR with 6350 series pilot TYPE 1098-EGR TYPE 1806 TYPE 61LD INLET PRESSURE OUTLET PRESSURE LOADING PRESSURE ATMOSPHERIC PRESSURE A6641 Type 1098-EGR with type 61lD pilot and type 1806 relief valve Figure 2. Operational Schematics 6

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Types 1098-EGR and 1098H-EGR Pressure Reducing Regulators-7

Bulletin 71.2:1098-EGR TYPE 1098-EGR TYPE 95H OPTIONAL: TYPE 112 RESTRICTOR TYPE Y600AM INLET PRESSURE OUTLET PRESSURE ATMOSPHERIC PRESSURE LOADING PRESSURE PILOT SUPPLY PRESSURE FIXED RESTRICTOR M1008 Type 1098-EGR with type y600AM pilot and type 95h pressure supply regulator Figure 2. Operational Schematics (continued) The Y600AM and 61 Series pilots provide the option for low setpoints and improved accuracy. The 61 Series pilot is available in a variety of configurations to meet your specific application needs – Type 61L low pressure pilot, Type 61LE low pressure, wide proportional band pilot,...

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Types 1098-EGR and 1098H-EGR Pressure Reducing Regulators-8

Table 5. Supply Pressure Settings Required for the Type 95H Regulator Supply the boiler pilot light gas with the Type 1098-EGR. The pilot light gas supply line should branch off the main fuel line downstream of the Type 1098-EGR and include a separate regulator to control the final pilot light gas pressure, if required (see Figures 5 and 6). This allows the Type 1098-EGR to have its main valve plug just off the seat waiting for the sudden negative shock created when the boiler solenoid valve is opened to light the boiler to the high fire load. This configuration significantly increases the stroking...

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Types 1098-EGR and 1098H-EGR Pressure Reducing Regulators-9

Bulletin 71.2:1098-EGR VENT VALVE UPSTREAM PRESSURE VENT VALVE HAND VALVE UPSTREAM BLOCK VALVE INTERMEDIATE PRESSURE HAND VALVE DOWNSTREAM PRESSURE VENT VALVE VENT VALVE HAND VALVE HAND VALVE SECOND STAGE REGULATOR TYPE 1098-EGR OR 1098H-EGR WORKING MONITOR REGULATOR TYPE 161AYW or 627-109 MONITORING PILOT DOWNSTREAM BLOCK VALVE STANDARD 6350 SERIES PILOT FOR TYPE 1098-EGR OR 1098H-EGR REGULATOR 26A4298–A A2118–2 Figure 3. Working Monitor System Table 6. Working Monitor Performance MONITORING PILOT INFORMATION Spring Part Number MINIMUM PRESSURE AT WHICH WORKING MONITOR REGULATOR CAN BE SET 7...

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Types 1098-EGR and 1098H-EGR Pressure Reducing Regulators-10

Bulletin 71.2:1098-EGR 16A4296–A FLEXIBLE WIDE-OPEN MONITOR ARRANGEMENT THAT PERMITS WIDE-OPEN MONITOR TO BE EITHER UPSTREAM OR DOWNSTREAM 16A4297–A MINIMUM PIPING WIDE-OPEN MONITOR ARRANGEMENT THAT REQUIRES WIDE-OPEN MONITOR ALWAYS TO BE UPSTREAM Figure 4. Wide-Open Monitor System 10

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Types 1098-EGR and 1098H-EGR Pressure Reducing Regulators-11

Bulletin 71.2:1098-EGR TYPE 1098-EGR SIZE 70 WITH QUICK OPENING CAGE AND YELLOW MAIN SPRING TO BURNER PILOT 20 psi / 1,4 bar MAxIMUM TO MAIN BURNER TYPE 6352 WORKING PILOT TYPE Y600AM AUxILIARY PILOT E0711 Figure 5. Boiler Fuel Configuration Wide-Open Monitor (Figure 4) Either the upstream or downstream regulator can be the monitoring regulator. During normal operation, the monitoring regulator is standing wide-open with the reduction to distribution pressure being taken across the working regulator.  Only in case of open failure of  the working regulator does the wide-open monitoring regulator...

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