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Smartprocess™ Heater

Smartprocess™ Heater

Smartprocess™ Heater

Product catalog summary
Introduction
Fired heaters are crucial in refining and petrochemical processes, primarily used to heat process streams for reactors and distillation columns. These heaters often use a variable fuel mix, leading to fluctuations in energy content and combustion air requirements. Emerson's SmartProcess™ Heater aims to optimize heater operation, enhancing efficiency and stability.

Benefits
The SmartProcess Heater offers several advantages, including improved temperature stability, increased distillate yields, enhanced combustion efficiency by 1-3%, longer operational run lengths, and additional capacity of 3-8% by operating closer to equipment constraints.

Product Description
The solution integrates advanced combustion controls and model predictive control technology to ensure safe and efficient heater operation. Key features include:
  • Advanced Regulatory Control Scheme: Manages heater outlet temperature and combustion air requirements using a master fuel demand controller and air-to-fuel cross-limiting strategy.
  • Model Predictive Control (MPC): Utilizes dynamic process models to predict future behavior and optimize control actions, ensuring all process objectives are met.

Advanced Process Control Features
The embedded Advanced Process Control (APC) in DeltaV stabilizes operations, optimizes setpoints, and manages constraints, reducing costs and extending heater life. Pre-engineered solutions simplify implementation, using DeltaV PredictPro tools for dynamic process modeling.

Package Details
SmartProcess Heater includes necessary libraries and example configurations for advanced regulatory control. It can be installed for project environments or simulation purposes, with installation media provided via CD or file download.

Support and Ordering Information
Emerson offers annual support through its Global Service Center, ensuring access to updates and expert assistance. Ordering options include base and extension licenses, with related products like MicroMotion sensors and Rosemount analyzers enhancing system performance.

Prerequisites
Requires DeltaV version 11.3 or higher.
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Catalog excerpts

Smartprocess™ Heater-1

DeltaV Distributed Control System Product Data Sheet September 2015 Smartprocess™ Heater Get maximum value from your heaters using Emerson’s Smart Porcess™ Heater solution  Extend run-lengths by balancing pass outlet temperatures to prevent hot spots and excess coking Reduce energy cost by minimizing excess air and optimizing fuel usage Lower stack emissions by promoting complete combustion and maintaining optimal excess air Improve outlet temperature control by automatically compensating for changes in fuel composition, charge rate, and feed temperature Increase heater capacity while operating safely, efficiently, a

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Smartprocess™ Heater-2

DeltaV Distributed Control System Product Data Sheet September 2015 Introduction Fired heaters are a primary source of heat input to many refining and petrochemical processes. The goal of these heaters is to raise the temperature of a given process stream up to a target for use in reactors, distillation columns and oil fractionators. In many sites, fired heaters use a fuel stream that is a blend of process unit off-gases and purchased natural gas, which has potential for a high degree of variability depending on which process units are venting to the fuel system. As a result, furnaces using this...

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Smartprocess™ Heater-3

DeltaV Distributed Control System Product Data Sheet September 2015 Model Predictive Control (MPC) is a technique that improves control of multi-variable process units, such as fired heaters. MPC uses dynamic models of the process, and a record of its past behavior, to predict how the process will behave in the future. These predictions are then used to determine an optimum sequence of control actions that ensure all process control objectives are achieved simultaneously. The process models are obtained from unit testing and are adjusted online using plant measurements to ensure future predictions...

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Smartprocess™ Heater-4

DeltaV Distributed Control System Product Data Sheet September 2015 Standard Deltav libraries make configuration easy SmartProcess Fired Heater Annual Support Through the Global Service Center, Emerson provides onenumber call-in support for DeltaV and all of the Emersonsupplied equipment and software. Annual Support includes guaranteed access to new versions, enhancements and updated documentation along with unlimited telephone and remote support of the application. With an Application Support agreement, you can rest assured that expert help is only a phone call away and your SmartProcess Fired...

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Smartprocess™ Heater-5

DeltaV Distributed Control System Product Data Sheet September 2015 Ordering Information Description Model Number SmartProcess Fired Heater Base license for One Heater; Includes 1 Base License, 8 DeltaV PredictPro Output (MV) licenses, SmartProcess Fired Heater Library, Installation Guide and Configuration Guidelines. SmartProcess Fired Heater Extension License – Extension License for additional Heater(s). Includes 8 DeltaV PredictPro Output (MV) licenses for each quantity ordered. Annual Application Support for SmartProcess Fired Heater Base Annual Application Support for SmartProcess Fired...

 Open the catalog to page 5

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